olds307 and 403 said:
If you pull it up tight, you will cause a leak. Ask me how I know. I used washers on a couple of builds, worked well.
I don't know how much difference there is between the 200 & 200R4, but using washers doesn't sound right to me. If you do pull it up tight or have to force it, you can damage the internal pump on the trans - when I first (incorrecly) installed my 200r4 to the engine (350), there was a gap at first (where I used some lock washers between the trans bellhousing and engine block), because the torque converter wasn't seated all the way. The torque converter should click 3 times on the input shaft of the 200r4 before it's completely seated. When it's installed correctly, you should have minimal clearance between the TC & flexplate (the torque converter should spin freely, but when you tighten the TC to the flexplate it should not unseat the TC, there should be a 1/64 or 1/32" gap (which is a ballpark) but the point is the TC should not unseat when it's completely tightened up and torqued properly to the flexplate). This is just from my experience, feel free to correct me if you feel i'm wrong...
Not sure about the kick down cable....can you post a pic of the carb side?
Also, again, not too familiar with the 200c, but with the 200r4, I'd wire it up so you manually switch the OD on or off so your stock ECM doesn't go crazy (and also so you don't ruin your 200r4). There's a lot of info out there about manually wiring up a switch to activate in 4th gear. Sorry for the long post...I've done a lot of research on 200r4s...