BUILD THREAD 1987 Olds 442 Project Build

oldsofb

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Dec 7, 2007
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All done and ready to go on the shelf and wait for the day it goes back in.

I put my web logo on the bottom of the speedo. I also found a granny cluster with no hole on the lens to compliment my trip od delete.

I polished the lens using a headlight resto kit. Looks like glass now.

Rally_Gauge_37.JPG


I think I'll post some pics of the lens clean too.

Hutch
 
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oldsofb

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This is what I did to polish my gauge cluster lens.

I used the orig lens to test the results.
Rally_Gauge_21.JPG

It doesn't show as well as in person, but this thing had a lot of small scratches and a few big ones.

I used 3M's Headlight Restoration Kit
Rally_Gauge_23.JPG


The kit comes with 3 sanding disks: 500, 800, and a Trizact 3000 disc. I sand with 500 then 800 by hand.
Rally_Gauge_24.JPG


Here's what the sanding results look like. Check with your fingernail for any deep scratches you didn't get. Keep sanding evenly until they're all gone.
Rally_Gauge_26.JPG


Then on to the Trizact 3000 grit foam pad
Rally_Gauge_27.JPG


Use plenty of water for this. Wet down the pad and the lens. Once a "slurry" develops, make multiple passes. Clean and check. I repeated about 3 times.
Rally_Gauge_28.JPG


After the 3 sessions the lens is a little cloudy, but all signs of scratches in the plastic are gone.
Rally_Gauge_29.JPG


On to the buffing pad and a little Meguiars PlastX. Mist the pad with some water for best results.
Rally_Gauge_30.JPG

Rally_Gauge_32.JPG


Lastly, finish up with the synthetic wax from the kit.
Rally_Gauge_34.JPG


All done. It doesn't show as well in the pics, but this was a night and day difference. There were 2 bad horizontal scratches that were half covered by the tape. You can see they disappeared past the tape line.
Rally_Gauge_35.JPG


Hutch
 
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Rktpwrd

Builder of Cool Shjt
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Feb 2, 2015
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Brilliant idea using a headlight restoration kit Hutch! One of those things "why didn't I think of that!?!"
:blam:
I used some Meguires plastic cleaner and polish on mine as well, but just by hand with a soft cloth. The results were good, but not nearly as good as what you accomplished.

I'll have to try that method on mine the next time I have it out again, thanks for posting the tip and method!

The entire gauge cluster turned out fantastic, I love the personalized features such as the rocket logo and the "rocket fuel only". Great subtle little touches, you should be proud.

Any interest in doing up another for a certain forum member here (hint hint)?
Lol, just kidding.

Nice job sir, well done. Love it.

Donovan
 
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liquidh8

Comic Book Super Hero
Good job on the lense restoration, looks good.
 
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oldsofb

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Finally got some time scheduled with my body man in a couple of weeks. He gave me some homework to do. I got a lot of undercoating and rust stripped off the underside of the body. I also drilled out the spot welds and removed the Rear Seat Cross Member Bracket that was rusted to pieces on the ends.
Cross_member_1.JPG

Cross_member_2.JPG

Cross_member_3.JPG

The ends literally fell apart when they came off.

I ordered a new cross member from G-Body Parts. Nice piece.
Cross_member_4.JPG

Cross_member_5.JPG


There is a bit of a gap end to end than the original. Still, I'm just glad someone's reproducing them.
Cross_member_8.JPG



Hutch
 
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Geo's66

Master Mechanic
Oct 7, 2014
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Thanks for bringing this over here- I've been keeping tabs on the other site but this is better-easier... Really great work and keep posting- huge help for all of us.. Thanks pal
 
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oldsofb

Royal Smart Person
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Dec 7, 2007
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I posted this in Events for my Spring Carlisle post, but I'll post it here too since it concerns the 442. I picked up a nice 87 Monte SS rear spoiler.
87_Monte_Spoiler.JPG


Hutch
 
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oldsofb

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Dec 7, 2007
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Maryland
Scored a manual seat track a few days ago at a local yard. The seat motor in my car has a dead spot where it won't work. If I can't get it fixed, this is the backup plan.

Manual Seat Track 1.JPG

Manual Seat Track 2.JPG


Hutch
 
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