roof rot malibu

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Longroof79

Rocket Powered Basset Hound
Oct 14, 2008
12,176
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Gainesville, Fl
That's what I thought. That's why I was looking for one..just texted the guy who had that one. He said he hadn't forgot me he has just been busy. What do you think of all the foam filler that was in roof? A mess!!
What ever possesses people to pack rust holes full of expandable foam and think it's a good alternative? :confused:
 
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malibujustin

Master Mechanic
Mar 11, 2017
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What ever possesses people to pack rust holes full of expandable foam and think it's a good alternative? :confused:
Lol. All the way back to the front brace. Got it out. Going to make a perimeter cut to approximate size on roof. Then go around edges peeling away old skin. Wire wheel some of the braces that are uncovered by what i cut out and put on some paint. Maybe por15. Grind edges and windshield channel to bare metal for adhesive. All the while I will be test fitting replacement skin. And marking everything to line up right and flange back part.
 
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Texas82GP

Just-a-worm
Apr 3, 2015
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Spring, Texas
David,

The progress is looking good. I agree with Jack in that you should go ahead and address the dash while the windshield is out. I also agree that your dash appears to be too far gone. If that other guy doesn't come through, just put a want ad on here. Someone on here has a dash.

Earlier I suggested you use USC all-metal to fill your seam on your roof repair. An alternative is Evercoat Metal to Metal. Similar product, just a different manufacturer. Around here it is a little easier to source and is about $10 cheaper. I like Evercoat products. Their Rage Extreme body filler is awesome. No pin holes.
 
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Longroof79

Rocket Powered Basset Hound
Oct 14, 2008
12,176
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I have to agree with Jared on Evercoat products. I've used the Rage body fillers and Evercoat Slicksand, and Featherfil, but have not used Metal to Metal. I have used the USC All Metal...good product, but I find it doesn't survive shelf storage for too long.
 
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malibujustin

Master Mechanic
Mar 11, 2017
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David,

The progress is looking good. I agree with Jack in that you should go ahead and address the dash while the windshield is out. I also agree that your dash appears to be too far gone. If that other guy doesn't come through, just put a want ad on here. Someone on here has a dash.

Earlier I suggested you use USC all-metal to fill your seam on your roof repair. An alternative is Evercoat Metal to Metal. Similar product, just a different manufacturer. Around here it is a little easier to source and is about $10 cheaper. I like Evercoat products. Their Rage Extreme body filler is awesome. No pin holes.
Thanks Jared. Slowly but surely I can see the light at the end of the tunnel a little on the roof. Got the drip rail mouldings all off this evening. I have a can of the metal to metal I believe that I have never opened. Of course it's been sitting in shop for 10 yrs. Probably no good now even though it's never been opened. I think I will go the new to me dash whole dash route. That post I had a while back about shipping the dash is the one in question. Talked to the fella today and he has been busy but said he hadn't forgot about me. That dash only has 2 small cracks. Definitely easier to put in while windshield is out but not until roof is fixed. Thanks Jared
 
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Texas82GP

Just-a-worm
Apr 3, 2015
7,987
18,693
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Spring, Texas
Thanks Jared. Slowly but surely I can see the light at the end of the tunnel a little on the roof. Got the drip rail mouldings all off this evening. I have a can of the metal to metal I believe that I have never opened. Of course it's been sitting in shop for 10 yrs. Probably no good now even though it's never been opened. I think I will go the new to me dash whole dash route. That post I had a while back about shipping the dash is the one in question. Talked to the fella today and he has been busy but said he hadn't forgot about me. That dash only has 2 small cracks. Definitely easier to put in while windshield is out but not until roof is fixed. Thanks Jared
Yeah it's a shame how that body shop stuff goes bad on the shelf. I'll be looking forward to the next update.
 
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malibujustin

Master Mechanic
Mar 11, 2017
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Yeah it's a shame how that body shop stuff goes bad on the shelf. I'll be looking forward to the next update.
Well it's the bondo brand metal to metal I have. It's been in hot shop around 10 yrs. Probably no good. Would rather have the Evercoat brand anyway.
 
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Longroof79

Rocket Powered Basset Hound
Oct 14, 2008
12,176
9,778
113
Gainesville, Fl
Well it's the bondo brand metal to metal I have. It's been in hot shop around 10 yrs. Probably no good. Would rather have the Evercoat brand anyway.
David,
You could try opening the can and see what it looks like...it might surprise you. I know I'm sounding optimistic, but you never know.

Are we going to dub this car as the "roof rot Malibu"?
 
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malibujustin

Master Mechanic
Mar 11, 2017
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David,
You could try opening the can and see what it looks like...it might surprise you. I know I'm sounding optimistic, but you never know.

Are we going to dub this car as the "roof rot Malibu"?
I am going to check it and see if it's any good. For now I guess it will be "roof rot malibu". Lol. After that part is squared away I guess it will be "dash rot malibu" and so on!!
 
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Longroof79

Rocket Powered Basset Hound
Oct 14, 2008
12,176
9,778
113
Gainesville, Fl
Well, as long as the project progresses, that's what counts.
 
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