2019 Challenger Widebooty HellKitty (she's giving me the meatsweats...)

Status
Not open for further replies.

pagrunt

Geezer
Sep 14, 2014
9,155
15,321
113
Elderton, Pa
That cross over port is more even & looks better than my brand name one. The cross over port on it is far from even.
 
  • Like
Reactions: 1 users

motorheadmike

Geezer
Nov 18, 2009
8,976
27,522
113
Saskatchewan, Truckistan
That cross over port is more even & looks better than my brand name one. The cross over port on it is far from even.

I would hope so, I used a laser.

Austin Powers Movie GIF
 
Last edited:
  • Haha
  • Like
Reactions: 2 users

81cutlass

Comic Book Super Hero
Feb 16, 2009
4,645
13,561
113
Western MN
What diameter is this again? 3"? Is stock 3" also?

Any performance to be gained from blow beyond weight?
 

motorheadmike

Geezer
Nov 18, 2009
8,976
27,522
113
Saskatchewan, Truckistan
What diameter is this again? 3"? Is stock 3" also?

Any performance to be gained from blow beyond weight?

This is 3". Stock is 2.75", and it highly improbable there is a single ounce of power available in the exhaust. So we're just making what is available more effective by making the car lighter. That's it.

Call me: Optimization Prime!

transformers cartoon GIF
 
  • Like
  • Haha
Reactions: 4 users

Northernregal

Sloppy McRodbender
Oct 24, 2017
3,359
12,826
113
Red Deer, Northern Montana territory
A little tinfoil to cup shielding gas into curves like that makes a world of difference. It'll get you a little more tungsten extension from the cup for tight spots.
 
  • Like
Reactions: 2 users

motorheadmike

Geezer
Nov 18, 2009
8,976
27,522
113
Saskatchewan, Truckistan
  • Like
Reactions: 1 user

motorheadmike

Geezer
Nov 18, 2009
8,976
27,522
113
Saskatchewan, Truckistan
Played with my tip(s) today. Interesting switching from months of welding AC back to DC. Much quieter.

The first thing I had to do was straighten one of the four outlets. It was cocked-eyed in and up. Once that was done it was a matter of adapting the tips to the mufflers. The tips did not have any mounting provisions, so I had to make some. Additionally the inlet to the tips was around 2.65" OD, now it's about 2.85" - and they slip into the mufflers giving a good surface to clamp to.

PXL_20210717_184107487.jpg
PXL_20210717_201259645.jpg


There is adequate material to trim the mufflers down if needed. But, at first blush my math is accurate. I'll put the car up in a few and finish this project up over the coming week.
 
  • Like
Reactions: 1 users

motorheadmike

Geezer
Nov 18, 2009
8,976
27,522
113
Saskatchewan, Truckistan
More non-aluminum work. I leaned into the active exhaust valves over the last two days. This was a lot of work. Probably 16-20 hours. Measuring, cutting, grinding, test fitting, testing, and so on... and then I had to build the second one. Which fortunately was much faster. Unfortunately, the supplied actuators were not compatible. Which necessitated the aforementioned work.

First I needed to make an adapter that fixed the orientation difference between the spring and the notch in the valve shaft. It's ugly, let's not talk about him anymore (TIG and zinc coated metal are no bueno).
PXL_20210718_143811834.jpg


This little guy helped me find the centre of the actuator.

PXL_20210718_150857057.jpg


More "CAD".

PXL_20210718_150918999.jpg


Which would become the mount... after many adjustments.

PXL_20210718_175904013.jpg


PXL_20210718_175858319.jpg


Testing and...


Great success!

I love me some countersunk SHCS. The holes are 3/4" diameter. The factory has a 1" hole, and the valves never close below 30%.

PXL_20210719_014146537.jpg


Not my shittiest work to date. Next I need to add some 1.5" stubs and v-bands... then we can start building this out on the car. I hope.

I should add that these valves are made out of some high quality stainless. The bodies are cast stainless too - what a time to be alive.

For reference here's what the internals of the stock valves look like:
 
Last edited:
  • Like
Reactions: 2 users
Status
Not open for further replies.

GBodyForum is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. Amazon, the Amazon logo, AmazonSupply, and the AmazonSupply logo are trademarks of Amazon.com, Inc. or its affiliates.

Please support GBodyForum Sponsors

Classic Truck Consoles Dixie Restoration Depot UMI Performance

Contact [email protected] for info on becoming a sponsor