Hone a lifter bore?

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Bonnewagon

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Sep 18, 2009
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Anyone try this? We have a block that two new solid lifters are too tight. One got stuck. They work fine switched around to other bores. What is best- a three fingered stone hone or a flex ball hone? I know the clearance is only a few ten thousandths so we don't want to over-do it.
 

pontiacgp

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Mar 31, 2006
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I have never honed that. I have made sure that all the varnish that may have accumulated is removed but I just use diesel fuel and a rag for that
 

ssn696

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Jul 19, 2009
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Did you check for a lip or defect? Sometimes the right tool for the job is a competent machine shop...especially if that is not a small-block Chevy...
 
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Bonnewagon

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It is a small block. I "think" it was at a shop- S&K on Wrong Island. I read that the heating/cleaning process and shot peening can cause a sharp lip at the top and bottom of the bore. I also read the hard-to-find bore diameter is .8427- .8437" so a .842" Chevy lifter is using only a few ten thousandths clearance.
 

JAMCAR223

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Jun 6, 2014
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You are correct on the process causing a lip on the top/bottom of the bore. You are also correct on the "few ten thousandths". Check the bore for a "lip" with a 90 degree pic. If no lip, and you just need to remove some varnish, use this ^^^. Use caution, as you don't want to remove too much material, to cause a loss of oil pressure. Be sure to CLEAN, CLEAN after. If there is a pronounced lip ( from the cleaning process or wear ), you may want to consider a trip to the machine shop.
 
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Bonnewagon

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you may want to consider a trip to the machine shop.
That is the whole rub. He wanted to borrow my hoist so he could take it back to S&K. Then he got mad at that idea and asked about the hone. I felt it was better to measure and see what he had but he is a stubborn old school guy that has no patience for micrometers and the like. Hence the solid lifters. I am assuming it got cleaned so there should be no varnish or crud anywhere but who knows? I am on my way now to talk to him and see what exactly is going on. Stay tuned.
 
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Olds G's

Greasemonkey
Apr 6, 2020
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I used a ball hone on my 307 lifter bores. Just a few swipes is all it took to clean up anything that wouldn't wipe off with MEK or acetone. Cleaned and cleaned and cleaned again before reassembly. Worked fine.
 
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Malihoochie-

Apprentice
May 14, 2020
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Another vote for the ball hone. It is made for that purpose...the 3 stone thing can be used in a pinch - but is really made for a brake cylinder.
 
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