there was one week where I spent a few evenings and the weekend working on my headers.
here's how they started
I got some quotes for sand blasting... $150 was the cheapest :shock: so onto plan B
I spent a few evenings with a wire wheel on my drill and buffed out all the rust I could get to
then I found this product called RustBlast from KBS, that I had seen G-Body_Vet use on his fenders and other components, and I thought I'd give this a try.
I did two treatments, just for peace of mind. Here's how they turned out
it works well, it lifts the rust right off the metal. But I found for rusty parts, it would be more effective to keep a small wire brush and scrape the rust off as the chemical lifts it away. You'll have a cleaner result this way than I did without.
KBS also makes high heat header paints which I thought I'd try. When I asked for a couple of spray cans, the dealer was out of stock and said their brush-on paint is far more popular. I had my doubts, but he convinced me to use it. And I wish I hadn't listened... hated every minute of it.
it's a good paint, applies very nicely, levels evenly, but it's a PITA using a brush on headers... looks like a monkey painted it. You have to spend alot more time and place attention to detail if you want them to look nice with the brush paint.
I spent alot of time and a few finishing coats to get a nice application pattern like this
and I borrowed a heat gun from work to cure the paint