Strengthening Firewall

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MechMan

Master Mechanic
Sep 13, 2018
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Kingsport, TN
I am planning on swapping a manual transmission into a 84-88 Monte Carlo SS and have read that the firewall isn't strong enough to support a hydraulic clutch conversion. How did everyone overcome that? Looking to get ideas and solutions before I go ahead and dive into this.
 

Dayzedandkonfuzed

G-Body Guru
Feb 9, 2010
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Anglemont, BC
I did a hydraulic clutch in my Cutty. Didn't know about firewall strength issue and I probably didn't put enough miles on it to find out the hard way, but I didn't notice any deformation when I pulled the master out. I would imagine you could just cut out a piece of 1/8 steel the same shape as the mounting flange for the master cylinder but bigger to distribute the force on a wider area.

Edit: This looks like a way better way

PedalKit.JPG
 
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GuysMonteSS

Royal Smart Person
May 21, 2011
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Kentville,Nova Scotia,Canada
I am planning on swapping a manual transmission into a 84-88 Monte Carlo SS and have read that the firewall isn't strong enough to support a hydraulic clutch conversion. How did everyone overcome that? Looking to get ideas and solutions before I go ahead and dive into this.

Although mine is a mechanical clutch linkage I did have an issue with firewall strength,but mine was caused from being to hard on the gas pedal and cracked the firewall.
I made 2 patches,one for the inside and one for the outside,and bolted and spot welded them on.Heres a couple of pictures.
Guy
DSC_0346 (2016_04_18 13_36_38 UTC).JPG
DSC_0348 (2016_04_18 13_36_38 UTC).JPG
 
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