Re: Stripping Holley valve covers...need suggestions.
Finally got around to giving these valve covers a go. I picked up a can of the aircraft stripper and some bondo spreaders from Advance Auto, along with some Saran wrap from the grocery store along the way. I was actually pretty impressed with it. I used oven cleaner on a different set of covers last year and the results weren't even near what the aircraft stripper achieved.
As you can see, attempting to soda blast them did next to nothing.
I got a piece of cardboard to set them on, doused them thoroughly and wrapped them in the Saran wrap to keep the stripper from evaporating too fast. This was the first application and about 20 mins of waiting
After two more applications with some waiting and scraping in between, this is what I have. Wrapping them in plastic allows the stripper to work a little longer.....I suppose anyway. Besides just using the small Bondo spreader to scrape with, I also had a cheap plastic trim popper that I used for the small areas. I used a stiff nylon brush to get between the fins. The reasoning for using plastic scrapers is to avoid gouging the aluminum surface. I would not suggest any wire or brass brushes either.
A preview of what's going to happen to these covers (polished!)
And most importantly, use PPE if you decide to do this. It's caustic stuff and you don't want it on your skin, in your eyes or lungs either.