What did you do to your non-G body project today? [2020]

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fleming442

Captain Tenneal
Dec 26, 2013
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Good news! I'm not an idiot! :banana:

Bad news: there are 2 different O.D. worm gears- 1.76" and 1.84". Fahk. AutoGear said they don't use 1.76s because the pencil/driven gears aren't available anymore. Double fahk.
 
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mclellan83

Comic Book Super Hero
Jun 27, 2017
4,245
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Pgh, PA
Good news! I'm not an idiot! :banana:

Bad news: there are 2 different O.D. worm gears- 1.76" and 1.84". Fahk. AutoGear said they don't use 1.76s because the pencil/driven gears aren't available anymore. Double fahk.
Welllllllllllll, not an idiot on this........ Hahahahaha
 
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scoti

Royal Smart Person
Sep 5, 2019
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Reason I say that is I see myself in your situation, no way to true the thing in a drill press. I'm willing to take a chance because I have multiple sets of knuckles. I'll only take the chance after I calculate the risk though. I think I'd know as soon as I slid the bolt in the hole if I got it right or not though. If I'm smart, I'll drill 2 sets and keep an extra pair of knuckles in the trailer as spares. You'd be surprised what passes as a consumable in road racing.
Just do a better job than I did keeping the drill straight & true during the duration of the process. The larger bits tend to pull you where they're going so it was a PITA.
I did the 2nd one on the shop table & w/o a doubt it's the better approach. I looked for a 'drill guide' to help keep the bits/process as plumb as possible but couldn't find anything that would work w/the 1/2" required chuck. I did find one set-up that you clamp your drill into but it looked liked the footprint of the base wouldn't work w/how I set things up. Since I had access to a magnetic-base portable drill press, I used it...
 

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1evilregal

Comic Book Super Hero
Apr 23, 2009
3,056
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Greensboro, NC
Since Ralph the truck died and departed, so I replaced the non-g project.
meet “Cinder block v 2.0” ( yes there’s a story behind that)
A8382A56-EED7-4C18-86E5-C909915058C2.jpeg
 
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1evilregal

Comic Book Super Hero
Apr 23, 2009
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Greensboro, NC
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Supercharged111

Comic Book Super Hero
Oct 25, 2019
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Colorado Springs, CO
I did the 2nd one on the shop table & w/o a doubt it's the better approach. I looked for a 'drill guide' to help keep the bits/process as plumb as possible but couldn't find anything that would work w/the 1/2" required chuck. I did find one set-up that you clamp your drill into but it looked liked the footprint of the base wouldn't work w/how I set things up. Since I had access to a magnetic-base portable drill press, I used it...

Noted.
 

scoti

Royal Smart Person
Sep 5, 2019
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Texas
Since you only need 5/8" holes, a drill guide would work fine to do this on a flat surface. I put those pics up just as an idea of what I did to get it as plumb as possible. Took me more time to set-up than to drill a better hole vs doing it by hand (uni-bit to have a pilot groove; 3/4" pass, & final 7/8" pass).
 
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