motorholmes said:
Oldsmoletick said:
Are you looking for a complete one or just the material?
I guess I'll do whatever you guys have done. I like the idea of going to Joann and cutting to fit though. But my "board" shattered when I removed it (was already cracked up anyhow)
Most crack in the corners where the sunvisors are, where the hump in the liner is from front to back and again where the coathooks are.
To repair these cracks and even missing chunks is surprising easy. Duct-tape the backside so all the pieces are firmly back together matching the original contour ( THIS IS VERY IMPORTANT AND WILL SAVE MUCH CURSING AND SANDING LATER ). Then purchase a small boat repair kit from Pep Boys, CDN Tire, Princess Auto, Autobodyshop ect..... It should be $20 or less and will include some fibreglass matting, resin and hardener. It's the matting that gives the foamboard the strength so don't skimp out and put a couple layers on the backside of your repair. Follow the instructions of the kit to use the resin and fibreglass matting on both the frontside and again the backside to make a strong repair. Take your time and complete 1 side at a time preferable leaving a day between repairing each side. Be sure the repair is 4-6 inches larger than the break in your board. Once dry sand the interior side down ( hopefully you were smooth with the resin and matting so not much sanding is required ) with 80 then 120 grit sandpaper. You will end up with a stronger surface than the foam core board you started with to attach your headliner fabric to. Don't be tempted to resin the whole board as you need the "FLEX" in the foamcore to reinstall your headliner.
I actually did this to my Monte a couple weeks ago. Liner cracked and the sunvisor section of the board stayed in the car when the rest came out. Resin and glassed it back together and it's like new. However I tried to recover my own headliner at the same time and it didn't turn out as planned. I spent $ 50.00 in glue and $ 75.00 in material ( both from Fabricland ) and I was not 100% happy with the results. I brought the visors to the auto upholstery shop around the corner from work as they were giving me a hard time and I knew he could sew them for me. I showed him my finished result of a headliner and he had a good laugh at my expense. With him I priced the fabric and it is $ 22 / yd ( 2 yards needed to do the liner and visors ) and if I remove the old liner and clean the board he will install the new fabric and sew the visors all for $ 25.00.
Total cost for me to do it $ 125.00 and it looked like crap
Total cost for the pros to do it $ 69.00 ( with me removing and reinstalling the board )
Another lesson learned from the school of hard-knocks ! But it's still much cheaper than ordering a new board !