Rack vs manual gear box, spill pan vs engine diaper *updated

Built6spdMCSS

Geezer
Jun 15, 2012
5,839
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Florida Beach
I’ve decided to go with a manual steering box - a new S10 box and pitman arm seems to be ‘normal’ GBody upgrade. It should be quite a weight savings, but I’m hoping the increased ratio isn’t going to make it drive awfully. It looks to be close to a 40lb weight savings. And considering that it’s in front of the front tires I’m hoping it changes my front to rear weight bias by my rental 1-2%. I’ll post up some pics when I get it fully installed.

And of course update with a drivability change.
Pump and lines weigh that much with the bracket?
 

bracketchev1221

Royal Smart Person
Jan 18, 2018
1,421
1,665
113
I’ve decided to go with a manual steering box - a new S10 box and pitman arm seems to be ‘normal’ GBody upgrade. It should be quite a weight savings, but I’m hoping the increased ratio isn’t going to make it drive awfully. It looks to be close to a 40lb weight savings. And considering that it’s in front of the front tires I’m hoping it changes my front to rear weight bias by my rental 1-2%. I’ll post up some pics when I get it fully installed.

And of course update with a drivability change.
It'll be fine (y)
 
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Max Headroom

Master Mechanic
Sep 8, 2011
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I’ve decided to go with a manual steering box - a new S10 box and pitman arm seems to be ‘normal’ GBody upgrade. It should be quite a weight savings, but I’m hoping the increased ratio isn’t going to make it drive awfully. It looks to be close to a 40lb weight savings. And considering that it’s in front of the front tires I’m hoping it changes my front to rear weight bias by my rental 1-2%. I’ll post up some pics when I get it fully installed.

And of course update with a drivability change.
Changing to a fron sidet steering box may lead to issues with header/exhaust fit interference. Also, bump steer may be affected. This can be an accident causer if driven on the street at even moderate speed.
 

Bonnewagon

Lost in the Labyrinth
Supporting Member
Sep 18, 2009
10,571
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Queens, NY
When I first put a Pontiac 350 into my 1981 Malibu wagon, the crappy power steering was leaking. It was that cheapola snap ring cover job [605?]. All I had was Firebird power boxes that I could use [800?]. But the hose fittings were totally different. In a pinch I used a manual box that I had. The Pitman arm on a manual box is the same fit as the 605 box, so it was an easy swap. What a mistake. At speed, there was not much difference. But parking and any slow speed maneuvering was a chore. The wheels must be turning to take the strain off. Many moons go when I drove VW bugs, it was normal to have to gorilla the steering. But a G-body with a big V-8? Yikes! That got old real fast. I eventually got the proper pump and hoses to use the Firebird box and I found the right Pitman arm at a Junkyard.
 
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64nailhead

Goat Herder
Dec 1, 2014
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Upstate NY
Bonnewagon i have some concern about that. The spool already makes tight turning and backing up the trailer somewhat of a chore. I’m hoping for the best in that regard haha
 
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Bonnewagon

Lost in the Labyrinth
Supporting Member
Sep 18, 2009
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Queens, NY
Nailhead, I hate to say this, but trailering was the worst part. It was only an 18 ft aluminum boat, but what a nightmare at the ramp. In fact the awful trailering was the biggest reason I converted back to power steering. Even small adjustments while trying to back up were a huge problem. The manual transmission made it even more complicated.
 
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64nailhead

Goat Herder
Dec 1, 2014
5,717
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Upstate NY
I've completed the manual steering conversion. The box and pitman arm were new (reman gear I assume) from Speedway Motors. TRZ drop spindles 1.5" I believe, with TRZ upper arms and a TRZ bump steer kit. The brakes are Wilwood Dynalite small brakes to fit inside a 15" wheel. And am using a set of DA coilovers with 300lb springs (relatively light). I'm battling with the handling/drivability at the moment. I'm quite confident that the majority of the drivability issues are in the alignment.

I was expecting the manual steering to perform like all of the other manual steering vehicles that I've been around. This implies that it should require a fair amount of effort to turn at low speeds and then turn relatively easily once the car is under motion. Basically, drive like a power steering setup after I see 20-30mph and effortless steering at 50 mph+. The main issue is that the steering is heavy at speed on mildly sweeping corners. And the faster I go, the heavier it gets. It requires a strong grip on the steering wheel to make a 60-70mph sweeping turn on the highway. The type of corner that I'm referencing is nothing abnormal. I've put the front sway bar back on to ensure that removing it hasn't caused an issue - I intend to take the sway bar off once I get the steering sorted. I've changed ride height in both directions, raising the car about 5/8" seemed to help - I'm guessing the lighter springs needed a little more preload, but I could be wrong.

My alignment specs are as follows : camber is .75-.80 degrees negative; caster +2.5 degrees; toe -.3/32". I originally had the toe at zero and that was beyond AWFUL, increasing the toe in helped immensely in terms steering return and elimination of wander. I'm quite confident the camber is the issue. The reason I feel this is the problem is that the car turns effortlessly while backing up with one or two fingers on the steering wheel. Question : does this sound like a camber issue?

I have a G-body manual from 1980 and it lists off the differences in camber setting between manual vs. power steering. The manual spec is 0-2 degrees positive and the power spec is 2 to 4 degrees positive. This leads me to believe that I need less camber. I have some old school manuals for 67-72 GM trucks and for my 64 Buick, and both of those manuals indicate very similar differences in camber specs between manual and power steering.


Regarding the spill pan vs. engine diaper, I'm sticking with a diaper. To use an effective spill pan I do not see how it can be done without a rack and pinion steering conversion because of the clearance between the oil pan and stock steering cross link.

The steering upgrade is not following my usual budget of 'on the cheap' for most everything. But there is a story with that. Another member here offered me a new gear that he never used if I paid the shipping. After several conversations, he offered me his old brake and spindle setup because he was upgrading to a better, lighter I believe, setup. We struck up a deal for the price. And then the mayhem ensued with the shipping. The gear was 'lost' by Fedex, or I should say, they indicated it was damaged The damage was documented at the warehouse that is about 2 miles from my house. After visiting the warehouse and being able to locate the damaged package the stauts was changed to 'damaged and disposed of'. Like what the f@!**! ??? He was told by Fedex that Fedex believed it was a perishable good or some other BS. After going to the warehouse and seeing the element that works there, I'll wager a guess that it was stolen. But that is me and my pessimistic attitude (my wife says.) Regardless, I bought another gear and pitman arm from Speedway for $2__. The other member is yet to accept any money for any of it, which I'd be happy to pay 5 years from now - the world is filled with good people and I intend to pay it forward.
 
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newmexguy

Greasemonkey
Apr 8, 2021
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Las Cruces NM 88005
The steering upgrade is not following my usual budget of 'on the cheap' for most everything. But there is a story with that. Another member here offered me a new gear that he never used if I paid the shipping. After several conversations, he offered me his old brake and spindle setup because he was upgrading to a better, lighter I believe, setup. We struck up a deal for the price. And then the mayhem ensued with the shipping. The gear was 'lost' by Fedex, or I should say, they indicated it was damaged The damage was documented at the warehouse that is about 2 miles from my house. After visiting the warehouse and being able to locate the damaged package the stauts was changed to 'damaged and disposed of'. Like what the f@!**! ??? He was told by Fedex that Fedex believed it was a perishable good or some other BS. After going to the warehouse and seeing the element that works there, I'll wager a guess that it was stolen. But that is me and my pessimistic attitude (my wife says.) Regardless, I bought another gear and pitman arm from Speedway for $2__. The other member is yet to accept any money for any of it, which I'd be happy to pay 5 years from now
the steering upgrade is not following my usual budget of 'on the cheap' for most everything. But there is a story with that. Another member here offered me a new gear that he never used if I paid the shipping. After several conversations, he offered me his old brake and spindle setup because he was upgrading to a better, lighter I believe, setup. We struck up a deal for the price. And then the mayhem ensued with the shipping. The gear was 'lost' by Fedex, or I should say, they indicated it was damaged The damage was documented at the warehouse that is about 2 miles from my house. After visiting the warehouse and being able to locate the damaged package the stauts was changed to 'damaged and disposed of'. Like what the f@!**! ??? He was told by Fedex that Fedex believed it was a perishable good or some other BS. After going to the warehouse and seeing the element that works there, I'll wager a guess that it was stolen. But that is me and my pessimistic attitude (my wife says.) Regardless, I bought another gear and pitman arm from Speedway for $2__. The other member is yet to accept any money for any of it, which I'd be happy to pay 5 years from now - the world is filled with good people and I intend to pay it forward.
Fedex managed to "lose" a fairly rare Buick manual trans flywheel that I sold and shipped to a Guy. Crazy, they must have ripped open the fairly heavy cardboard box on the conveyor. And nobody saw a flywheel on the Ground? Should have put it in a custom Wooden Box. At least they did accept responsibility, and paid the claim.
 

Bonnewagon

Lost in the Labyrinth
Supporting Member
Sep 18, 2009
10,571
14,316
113
Queens, NY
Nailhead, the alignment is probably your biggest problem, but what about the steering wheel? I test drove a co-worker's 1969 Pontiac Catalina with manual steering. I was amazed at how easy it was to steer that huge land yacht. But the steering wheel was about the size of a wagon wheel. Leverage! A small custom steering wheel makes it even harder to maneuver. Just throwing that out there.
 
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64nailhead

Goat Herder
Dec 1, 2014
5,717
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Upstate NY
Bonnewagon I have the stock steering wheel that came with the car.
 

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