A/C Repair

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Riggs

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Jan 21, 2009
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I have an 87 Cutlass that was a V6 and is now a V8 and the a/c hasn't worked in probably 5 years and I want to hook it up to the new engine. I have all the brackets and the last time the A/C was used it use to leak out. I would like to know what parts can i keep and what parts should I get new? Or is there a company that sells a complete A/C kit for Gbodies?
 
Sort of an open-ended question... It could be almost anything BUT one common thing that goes wrong with auto AC systems are the o-rings. Recently when I re-installed my AC, I replaced all of the o-rings and now it acrually holds a charge!
 
It will all depend on your original configuration and the accessory drives you plan on using. Sine this is an unknown right now, I will post what I did to my car. My car originally had a Buick 3.8 V6 in it. I installed a 350 using 84-85 305 Grand Prix accessory drives for everything but the A/C. For the A/C, I am using the drives from a 1984 HO 305 Z-28 both because I have them, and they let me clear the dual snorkel air cleaner base from that car. My car uses the condenser from the Z-28 with a passenger's side inlet and outlet (same as a V6, but a few inches lower), the V6 compressor with the compressor side brackets from the Z-28, a high side line from a 1987 IROC-Z and the hoses and hose to radiator support brackets for a 1984 Z-28. I used the dryer from the V6 as it had the right outlet position as compared to some V8 cars. I have only mocked mine up at this point as I need to pull the front clip to paint a few things before I do final assembly. I would recommend getting a 134a pressure switch, all new O rings, 134a rated hoses, and a 134a dryer. You also want to drain the compressor of oil, and you may wish to get a rebuilt compressor with seals that are compatible with 134a. Then you will need high and low side adapter fittings to fill it. As I have said I DO NOT YET KNOW if this will all work together, but it is how I am going to do mine.
 
I have a question. Why not just pay a qualified AC service tech to charge the original system with R12? After replacing all of the o-rings. I'm pretty sure that it's still legal to do this?
 
It would be cheaper to switch it over. You need the dryer anyways, and if the compressor has not been in operation for 5 years, it is likely the seals are bad. Plus, the O rings are old, etc. The system should be cleaned out by a pro, but the 134a is so much cheaper than 12. You could pay upwards of $200 retail for the 12 to charge the system, but the 134a would be around $12 and you can DIY.
 
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