Re: installing Dorman gas tank in Malibu-filler neck out of
I agree that the best thing to do is try to bend the neck down. I did an efi tank swap in my regal back in.......2005 or so. The mistake i made was that i had already put gas in it before i mounted the licence plate bracket so i was hesitant to mess with it too much. I did use a bar of some sort to pry the neck down, but when i did it obviously protruded further out against the license plate. What really needs to be done with my tank inlet is i need to "crunch" it down(imagine a line drawn through the center of the gas inlet and the the center of the spot on the tank where it is welded on. I need to move the opening down and in along that line.) I ended up spacing the license plate bracket out with two tall 3/8" nuts and the plate holds against the gas cap when it is up instead of the bumpers. I have to open the truck lid to get the pump nozzle to seat correctly and allow me to fill the tank at the normal speed. Usually i just try to get the attendant(Jersey laws....yay.) to let me pump it myself slow to not cause burps or constant shutoffs of the pump. Once gas is in the tank there are no problems however.
I agree that the best thing to do is try to bend the neck down. I did an efi tank swap in my regal back in.......2005 or so. The mistake i made was that i had already put gas in it before i mounted the licence plate bracket so i was hesitant to mess with it too much. I did use a bar of some sort to pry the neck down, but when i did it obviously protruded further out against the license plate. What really needs to be done with my tank inlet is i need to "crunch" it down(imagine a line drawn through the center of the gas inlet and the the center of the spot on the tank where it is welded on. I need to move the opening down and in along that line.) I ended up spacing the license plate bracket out with two tall 3/8" nuts and the plate holds against the gas cap when it is up instead of the bumpers. I have to open the truck lid to get the pump nozzle to seat correctly and allow me to fill the tank at the normal speed. Usually i just try to get the attendant(Jersey laws....yay.) to let me pump it myself slow to not cause burps or constant shutoffs of the pump. Once gas is in the tank there are no problems however.