Building a 9"

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81cutlass

Comic Book Super Hero
Feb 16, 2009
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Little thread on how I'm building a cheap 9" ford for a G body.

Rear end is for a group drag car project. Everybodys' taking chuncks for the build. I donated my 85 cutlass roller since it was solid but missing too much to go back on the road. Im handling the rear so here it goes.

It takes a lot of rear end to handle this-
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Rear end I am working with is a 9" ford out of a late 70's Lincoln Towncar. It has disk brakes and I was told it was out of a Lincoln Versailles. Versailles are the right width at 58" but this rear measures 63" so it had to get cut down. Rear end was donated though and the junkyard I source a lot of parts through didnt have any so I just decided to tackle it.

I started by cutting the old rear down, pulled the carrier and axles out and cut off the brackets. I stuck it in a large bandsaw and cut 3" of of the tubes and put the ends in a lathe and turned off the welds and knocked the original ends off. Im reusing these BTW.

All cleaned up
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I had the 7.5" out of my car to change gears so I built a jig to locate the control arm locations, spring perches, centerline, and shock mounts.
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Instal rear end into jig. Clamps to hold in place are just 3" muffler clamps. 7.5" axles are 2.5" so I had to put a piece of rubber around the tube to make up the difference.
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For the LCA brackets I took a piece of 3 1/2" square tube 4" long cut in half and welded it to the axle. It gets a nice flat surface to weld the LCA bracket to and you dont have to worry about drilling and odd sized hole in a crooked way.
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LCA braket material is 1/4" think (stock is 3/16, when you have 800+ HP you dont want to rip LCA brackets apart). Plates are 3" wide and 4.5" long. Rear filler plate is 2.5" wide. I also drilled another hole down 3/4" in case the LCA needs to get moved down for whatever reason.
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Spring perch is just a big washer. G bodies have a spring location biased toward the rear of the axle. Its better to move the spring forward from what Ive read. I am going to end up puting it just ahead of the centerline.

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More coming soon! Its far from done so if stuff looks wonky its probably getting revised. 😀
 
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This is cool. I like your heavier brackets and the turbo LS. What fuel managment are you using?
 
The main page for the car is here

http://www.one-guys-garage.com/dragnasty.php

Im not really into the engine built but its a 5.3 iron block with 4.8 flattops and a big cam.

Fuel management is the stock carbed tank with a sump welded in. tripple bosch pumps for E85, FAST 89lb injectors, GM ECM. About all I can think of.

I would love to build a few but its hard to source the right width rear. By the time I get it cut down, bored, and correct legth axles it gets upwards of $600.
 
More pictures and progress. Short axle got flipped to the other side and became the long one. Now the long axle needs to get cut down the 6" that was different between what a G body rear end is and what it was. Brakes are off a 90's astrovan. Big, affordable parts and the right 5 on 5 pattern.

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Looks great! I'm thinking about doing the same thing, what did you use to make sure the ends were back on correctly before/while welding them back on?
 
I don't have a pic, but I i ended up machining 2 plugs that fit into the axle ends snug and bolted the plugs to a piece of 10" square tube cut in half into a C channel and tacked the two halves together back to back and drilled the holes. The C channels were clamped to a 4" thick steel workbench that was machined flat. All I did was push the ends onto the plugs and then line up the C channels square with the edge of the table and tacked them on.

After reading it the explanation sounds really bad but I measured it a few times after it was welded and it worked good.
 
Finished it up and putting it in tomorrow hopefully. Turned out nice, its heavy but it should hold the power as long as the 28 spline axles hold!

Build adjustable uppers too.

New photobucket blows....



 
That looks great!
Are you going to mount an additional caliper for an e-brake, or is that just to give you more mounting options?
 
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