Don't know where your at with washers, but here's what I did.
I'm with Cdunigan on this one. I don't understand how spraying with penetrant does anything unless the bushing is gone enough that you can get the nozzle up to nut/bolt or access from the top side. I am in the process of changing my bushings right now. All bolts came out looking good except driver's #6. The shaft on it was down to about 1/8"(3mm) and snapped off with first small twist. I had to drill it out from the trunk. Told wifey I needed one bolt and she says, "Why don't you just replace all of them?" I love that woman. Bolts on the way from Mike's Montes. Frame areas were only bad at #6 on both sides and #2 passenger, not completely gone, but bad enough I'm going put a washer between the lower bushing and frame. Making washers out of old bushing sleeves. The id of my 1-1/2" hole saw was close enough to od of bushing sleeve to guide the hole saw. After brushing mount areas and spraying with rust converter, driver side is loosely assembled. Just finished prep on passenger side.
I'm with Cdunigan on this one. I don't understand how spraying with penetrant does anything unless the bushing is gone enough that you can get the nozzle up to nut/bolt or access from the top side. I am in the process of changing my bushings right now. All bolts came out looking good except driver's #6. The shaft on it was down to about 1/8"(3mm) and snapped off with first small twist. I had to drill it out from the trunk. Told wifey I needed one bolt and she says, "Why don't you just replace all of them?" I love that woman. Bolts on the way from Mike's Montes. Frame areas were only bad at #6 on both sides and #2 passenger, not completely gone, but bad enough I'm going put a washer between the lower bushing and frame. Making washers out of old bushing sleeves. The id of my 1-1/2" hole saw was close enough to od of bushing sleeve to guide the hole saw. After brushing mount areas and spraying with rust converter, driver side is loosely assembled. Just finished prep on passenger side.
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