help replacing gaskets, and stripped bolts

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beermonkey9417

Royal Smart Person
Apr 8, 2007
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des plaines, il
i wanna replace all the engine and trans gaskets. and while im in there maybe replace some parts to get a more reliable/more powerful engine. any sugestions on parts i should replace and what gaskets i should use? also what kind of sealants i should use for different parts of the engine?
i also found that on of my carb bolts to the intake manifold is stripped. its an aluminum edelbroc performer(?). how do i repair that or should i just replace it? thanx in advance for yer help!
 
Well for starters to completly replace all of the gaskets on an engine it'll be easier to pull it. If you do that I'd buy a rebuild kit and then you'll have a fresh motor. As far as the trans goes you only have one gasket that you can change with it in the car. The pan gasket is fairly easy. If your going to drop the pan I'd also buy a new filter for it. As far as what type of gaskets to buy don't go cheap! I used Fel-Pro on my car (best money I ever spent). I'd also recommend ruber oil pan and trans pan. Cork has a tendancy to seap. Another tip if you do replace the intake gasket use RTV Silicone. Throw out the gasket they give you. If you don't silicone it you'll leak.
 
summit has the Fel-pro and trick flow gasket sets from $40 to $120. unfortunately they don't appear to have the good one piece oil pan gaskets in the sets. if you get the plastic intake gaskets with the blue "o-rings" and the reinforcements at the bolt holes you are ok. but you have to torque them properly--in 3 steps at the proper torque, and in the right order.
to fix the bolt hole in the intake you have to drill it perfectly straight and re-tap it to a larger size (along with the carb) or heli-coil it. i will talk to my brother, he has (somewhere) a performer intake. i don't believe it's been used. i do know i have a used intake.
what's the build on the engine now?
basic/easy stuff to increase power: headers, cam, heads-i'm selling a set of used vortecs $200 very negotiable, you'll need a new vortec style intake, NOS (which will burn out the engine).
 
as far as i know its a stock 350 sbc w/ holly 650 cfm carb and edelbroc intake and dual exhaust. it leaks everywhere and its old and doesnt run like it should. i wanna get this motor running proper so i can drive it everyday with out too many probs. i just bought "how to build big-inch chevy small blocks" by graham hansen, im prolly gonna find a block and start from scrach buildin a sleeper 383. if i could have it my way id take the old motor and swap it into my 94 saturn, haha but i dont make enough money for that right now. i think i also need to get the heads checked because i have smoke coming out of the pasenger side exhaust. oh and whats a helicoil? is that the thing that looks like a spring that ya put in the stripped bolt hole?
 
Yup, that's a helicoil! You need a special tap to use it and the kit usually includes the drill bit and tap IIRC. I have never used them myself, but I know they are not cheap. I saw them at Harbor Freight a month ago and I believe they were $30. As for gaskets, I agree that you should use the best ones you can get. Skimping here will lead to leaks within a year in a lot of cases. The cork valve cover gaskets used on my 350 when the machine shop assembles it leaked within a couple years but the rubber valve cover gasket used by Nissan on my Frontier pickup lasted 8 years and over 250k miles. Crank seals are an area where you DEFINITELY do not want to skimp or screw up. They are the biggest pain to replace, especially the rear main which requires transmission removal at the minimum and dropping the pan and rear main cap at the worst. The difference lies in the type of seal used. My 350 is a 1977 model and uses the awful 2 piece design that you have to partially disassemble the engine for, but 1987 and newer SBC's use a 1 piece seal like my Nissan has. The 1 piece seal is like a wheel bearing grease seal and fairly easy to change once you get in there. The crank seals on the Nissan are not perfect though, as they too eventually wore out after about 150-170k miles and started leaking. (It's a one owner truck and I have done all repairs, so that's why I am using it as an example here). It also has a one piece pan gasket that has never caused much trouble, but I did have to tighten it a few times over the years. It currently has no leaks and around 275k miles on it, so old engines can be made oil tight.

As for Fel Pro, their standard small Chevy gasket sets are cork and not rubber. I wound up using cork when I repaired mine earlier this year and it does not leak. However, I wish I had known this when I ordered my parts as I would have spent extra for better parts. Another thing to look at is the actual valve covers themselves. Cheap chrome ones always leak as they are made of thinner gauge steel than GM used. Chrome hold downs are also lacking in quality and usually contribute to the problem. It's ugly, but I used the factory valve covers, studs, nuts and hold downs when I put my 350 together and they seem to seal pretty well. If you want aftermarket valve covers, the only way to go is cast aluminum as it is stiffer and holds its shape better than stamped steel.

When doing a Helicoil, do yourself a favor and take some duct tape and cover the carb plenum hole so metal does not get into the cylinders. Also, if you pull the intake manifold and replace the gaskets, discard the end seals for the manifold and use RTV silicone in a color that matches your engine. It is available in red, black, silver, clear and blue. The end seals typically squeeze out and do not seal well. Put the manifold to head gaskets in place first when doing this, and then run the silicone about 1/4 in up the ends of the gaskets at the edge by the manifold. (It's always a good idea to use silicone on the joints of multi-piece gaskets like manifolds and oil pans, or even valve covers on OHC engines) Also put some silicone on the heads and manifold where the water passages seal to the gasket to fill in any corrosion pits that may be there and cause a water leak. Whatever you do, DO NOT put silicone on the intake ports as the gas will eat it and cause a vacuum leak!

Oh, and one more thing: Do not over tighten the steel valve covers, pan or timing cover as they will warp. To keep from doing this, I use a trick I was taught when I was about 17. I use a nut driver to tighten them as it will not permit me to put a lot of torque on the fastener. If I can't find a nut driver, I hold the socket handle by the head and not the end of the handle. You can also use a speed wrench, just never use air tools to do the tightening as it invites disaster.
 
so how do i go about finding out if my block is a 1 or 2 piece rear main?
 
what year is the block? if it's the stocker from your 78 elco then it's a 2-pc.
 
You can also look up the code stamped on the block's deck surface that is exposed just in front of the passenger's side head. It will tell you the application and if it is a 1987 or newer, it is definitely a 1 piece block. If it is a 1986, it may be a one or two piece. Older than 1986 is always a 2 piece. Barring that, you can do it the hard way and pull the transmission and have a look. There may also be another casting number in the block that I have not used that will identify it. Oh, and if it has the bosses in the valley for the roller lifter spider, it is a 1 piece block. Thought of another: center bolt valve covers are factory on all 1 piece blocks but may have been used on some of the change over engines in 1986, and if you have a driver's side dipstick it will be a 2 piece block.
 
when your putting on gaskets that hold coolent or oil dont be afraind to put a thin coat of rtv on both sides of the gasket its gives it a little extra to stop it from leaking also check out your local autozone i kno the ones in michigan sell this gasket maker ina can called the Right Stuff i use that on most my little repairs like changing thermostats, valve covers, trans pans gaskets, differential and it holds realy good just wiht that silicone alone
its like $11 a can but its realy worth it instead of buying $4 to $11 gaskets everytime one gets messed up or u need to change something
 
Just NEVER put RTV on the intake ports or below the carb. Gasoline will dissolve it and you will get a mystery vacuum leak.
 
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