Holy BONDO I need help!!!!!!

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565bbchevy said:
Sounds like a good choice, these G-bodies are getting harder to find and more costly for really clean ones and chances are you will not find one you like this much again so in my opinion you are doing it right by spending the money and fixing it correctly.
Still post more pictures though.

Thanks,,, intimidating but that's the learning curve... I'll post some pics this week on this thread. I pulled the interior and other than surface rust, floors seem solid so I'm going to prime, rust seal the floors as well... Then sound deaden the interior, repaint plastic parts etc... I need to "re-spring" my seat belt retractors and no idea how to do that. Thanks again for the support!
 
Your thread highlights the need to keep the drain holes in the trunk clean so water can drain and not sit in that cavity to rot the quarter panel
 
pontiacgp said:
Your thread highlights the need to keep the drain holes in the trunk clean so water can drain and not sit in that cavity to rot the quarter panel

Good point, are those holes in the inside panel(inside trunk wall) or where? I really didn't look hard but where are they supposed to be? I'll check next time in my friends shop in a couple days, thanks
 
That thick of filler generally means it's covering deformities from a wreck that weren't/couldn't be worked back out. The rust doesn't look too extensive, so hopefully they just used that much (too much) to cover the hole and blend it in somehow. It's almost as if they mixed up a whole can and smeared it over the area for no good reason.

I've troweled what seemed to be quite a bit of filler on cars when I worked at a body shop, but by the time it was sanded and feathered in, it was never any thicker than 1/8" at most. What I see in the picture is nearing 1/4" or more. Even like when you see the guys on Boyd Coddington's old TV show glazing a whole car, the finish sanded result isn't any thicker than it would be if they had used a filler primer. Filler is more stable up to a certain thickness where it becomes a matter of preference as to whether lay down lots of primer to block sand or filler. Generally, you want to keep glazing putty and primer to an absolute minimum mil as it doesn't hold up. I've seen glazing putty flake off a well prepped fender that got re-dinged.

The problem with just blending the filler back in is that you don't know how stable the old stuff is, and could end up cracking through your new paint or having some other reaction. Keep in mind, any welding, even if it doesn't visibly burn/blister filler near the repair, it will separate the filler from the metal due to the heat sink. I'd get some 40 grit on a D/A and try to feather that stuff back as far as I could, hopefully it tapers off before too far.
 
I hear you.. Been thinking about this all day and making myself miserable... I'm going to cut it all out and see what the deal is. If I need a new panel which I assume is the case, so be it, off to the Arizona junk yards via phone to find one to install... I just don't want to crap this together and then drive around knowing what lurks... I'll post some more pics over the next few days guys, thanks for all the help.
 
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