I thought it was going to be straight forward swap. Turned out to be a nightmare. Swapped out my regular box in my 83 Malibu for a quick ratio box. I bought a remanufactured Monte Carlo SS box from the parts store. Go to put the box in and I find out the pitman arm from my 83 is too small for the new box. Well not a problem. I'll just get a new pitman arm. After some phone calls, nobody makes a aftermarket pitman arm and GM discontinued the part 3 years ago 😢 . What to do! My only option is to find a box out of the wreckers. A few days earlier while surfing Craigslist I remember seeing a Monte Carlo SS in the parts section. I called and I ended up buying the whole box just to get the pitman arm. The story doesn't end there. I welded in a piece to tie the 2 frame braces together earlier and I find out that the tubing now hits the new steering box (new box larger than the old). Luckily, I have an extra set of braces laying around. Time to refab it all over again.
One part of the swap that did go according to plan was modifying the pump internals 🙂 .
One part of the swap that did go according to plan was modifying the pump internals 🙂 .