Well right after the kids got off the bus today we tore right into the starter removal. I set up the pnuematic tools for them as I knew the bolts would be too tough for them to wrench :wink:
The first bolt (top) came right out without a hitch.....but I helped with the bottom bolt as it was really tricky to get at. When we pulled the starter out I showed them how a starter should work and how the gears mesh with the fly wheel teeth and turn the engine over. i had them check to see if the gears spun on the starter or were seized. They spun them with there fingers so good news that it wasn't mechanical. I hooked up the battery and had the starter wedged in beside the motor and showed them how to jump start a starter. It sparked a bit when I touched the screw driver to the connections and my daughter says "I doubt that was supposed to happen, right Dad?"
.....anyways it didn't spin or even make a noise so we disconnected the starter and set it on the hood to have a closer look. I noticed that there was a rubber cover on the side and that it was badly cracked and split. I had them cut away the rubber to see what was under it?........rust...... .....so out came the wire brush and sandpaper and away they went cleaning it up. When they were done cleaning most of the rust off, i noticed how it looked like a cylinder with a plunger thingy attached to it ..........so out comes the good ol' WD-40 and a persuasion stick lol.
.....after soaking it for a while and some light taps with a hammer, sure as heck it started moving!!.......so more cleaning, sanding, wiping, spraying and soon the plunger moved freely down by pushing it in and would spring back on it's own.
....I hooked the starter back up, connected the battery grabbed the screwdriver and......Whalla!! The plunger sucked in and the starter spun like it should!
Long story short....we all learned something tonight, and had a lot of fun doing it! Thanks to Driven for the help and suggestions 😀
Before we quit for the night I had the kids pour some brake fluid down the sparkplug holes so it can sit for awhile and loosen things up a bit. This weekend I hope the kids can get the motor freed up and turning over! I do have some pictures of tonights activities but need to download and then I can post them. They should be up tomorrow night sometime. Thanks again everyone and I will keep posting their progress, and keep sending suggestions! :wink:
The first bolt (top) came right out without a hitch.....but I helped with the bottom bolt as it was really tricky to get at. When we pulled the starter out I showed them how a starter should work and how the gears mesh with the fly wheel teeth and turn the engine over. i had them check to see if the gears spun on the starter or were seized. They spun them with there fingers so good news that it wasn't mechanical. I hooked up the battery and had the starter wedged in beside the motor and showed them how to jump start a starter. It sparked a bit when I touched the screw driver to the connections and my daughter says "I doubt that was supposed to happen, right Dad?"
.....anyways it didn't spin or even make a noise so we disconnected the starter and set it on the hood to have a closer look. I noticed that there was a rubber cover on the side and that it was badly cracked and split. I had them cut away the rubber to see what was under it?........rust...... .....so out came the wire brush and sandpaper and away they went cleaning it up. When they were done cleaning most of the rust off, i noticed how it looked like a cylinder with a plunger thingy attached to it ..........so out comes the good ol' WD-40 and a persuasion stick lol.
.....after soaking it for a while and some light taps with a hammer, sure as heck it started moving!!.......so more cleaning, sanding, wiping, spraying and soon the plunger moved freely down by pushing it in and would spring back on it's own.
....I hooked the starter back up, connected the battery grabbed the screwdriver and......Whalla!! The plunger sucked in and the starter spun like it should!
Long story short....we all learned something tonight, and had a lot of fun doing it! Thanks to Driven for the help and suggestions 😀
Before we quit for the night I had the kids pour some brake fluid down the sparkplug holes so it can sit for awhile and loosen things up a bit. This weekend I hope the kids can get the motor freed up and turning over! I do have some pictures of tonights activities but need to download and then I can post them. They should be up tomorrow night sometime. Thanks again everyone and I will keep posting their progress, and keep sending suggestions! :wink: