My BBC-swapped 1980 Grand Prix has only two ground connections (not counting the interior). One is the negative battery cable connected to the passenger cylinder head (with no smaller wire going to the body), and the second is a small flat braided ground strap connecting the firewall to the intake manifold. That's it.
Problem: my TCI EZ-TCU controller occasionally loses the output speed signal from my 4L80E. When this happens, the controller assumes I am not moving... so it puts the transmission in 1st gear and it will not upshift. Fortunately, moving the shifter to '2' forces the transmission into 2nd gear, so if the controller gives up I can at least have two out of four gears and limp my way along. The only way to correct the problem is to completely shut down the car, wait for the electronics to 'go to sleep,' and then re-start it.
At first, I thought this was an obviously bad speed sensor so I replaced it with a new Delco one. No change. Now I'm wondering: what if there is a weak ground that sometimes interrupts the sensor's output signal? It is a running joke with some of my car friends that any electrical problem is always the fault of insufficient ground straps. Could that possibly be my problem?
I'll stop by O'Reilly and buy an upgraded negative battery cable which also has the integrated small line to connect to the body. (I've actually wanted to do this for a while.) That will give me one more ground connection. But could/should I somehow also add one between the transmission housing and... something? Maybe I can connect one of the transmission bell housing bolts to the firewall, for example?
Thoughts?