New door hinge issue

[ELCAM]

I think the roller on the truck part is a little bit smaller than the g body one, might want to measure it first, it might save you a little grinding.

 

[Baker7888]

Used 5/16- 18, of course 8 mm is fine too.

ELCAM, do you remember what you used to cut the old pin? I know you said you did it on the vehicle, wondering if they are as hard as the other hinge pins

 

[ELCAM]

I used a Dremel with the cutoff wheel.

One of these reciprocating saws would work too.

https://www.amazon.com/Ingersoll-Rand-429-Heavy-Reciprocating/dp/B00004XOT3/?tag=gbody-20

 

[jcelk]

those serrated bushings also called oversized bushings were used when the original bronze bushing was completely worn out and egged out the holes in the hinge some times the hinge hole was so worn out they wouldn;t hold tight since those bushings were made of steel i sometimes would tack weld them or you can weld the holes shut and redrill then the right size