Then I jumped right back into the fabrication.
As you recall the axle flip didn't leave much room for spring travle
So I made up some plates out of 11ga steel (about the same thickness of the original rails
I initially was going to lap-weld them as pictured above but I didn't want them to look out of place. So I supported the back of the frame rail with a jack, cut thru the side of the rail where the plate would end, clamped a tube across the outter rail and cut away the rest of the frame rail
I then tacked the new plate in place, and since it will be a butt weld and I plan on grinding it smooth i welded in backer plates
Then as added piece of mind i welded a 1/4" steel stiffener into place
Then for the least fun part; hand bending the upper and lower rail strips with a bench vice and carefully focused brute force
I then burned those into place, removed the tube and finish welded the rail.
I got nearly completed with the project before I ran out of weld gas...
Once everything's mocked up on this truck it will get disassembled at which point the whole frame will be boxed in.
For now I am very pleased with all the room this bought me