What about using a helicoil to repair the crank
I'd go for a helicoil or a timesert. I certainly wouldn't be tearing a crank out if I didn't have to. I'd also carefully inspect that harmonic balancer to make sure it wasn't the reason the thread stripped and/or it didn't get damaged due to the thread stripping.
I've never done it but the crank is cast iron so it shouldn't be problem to drill it. I've seen crank snouts drilled to 'pin' the balancer to them on modern setups that don't have a keyway and where a super charger is being added so I don't think it would be a big deal. Like others stated, I think I would try a helicoil repair. Probably the biggest pain will be getting everything pulled out of there to give you enough room to get the drill in there. Good luck with it and let us know how it turns out.
Thanks for the suggestion guys. I don't know why I didn't think of using a helicoil.
Either a Heli coil or tap to the next size larger. What parts have you tested or changed for the no idling problem?
I haven't addressed the no idling problem at all yet. Too many other problems with this truck, the wife's car and my other cars to worry about a problem that really doesn't matter right now. I just start the truck and keep it running till it warms up enough to idle on its own. Eventually I may try to fix it but right now it's just not a priority. I'm hoping to get a better truck this summer or fall and I'll probably keep this one for parts or for a toy.