Ok, so here is some more info you guys were looking for. I finally got around to working on the t56 clutch. A little back ground, my clutch started to develop a slipping condition. Always happened when cold but would go away when warmed up. As time went on, it continued to get worse, more prevalent. Add to this, the clutch pedal release point started to move up, meaning my clutch release point was very high off the floor. My clutch must be wearing out, so ordered a replacement.
One day after work, i pulled the transmission and clutch off and found it to be near perfect. No hot spots, no rivets touching. Flywheel didn't need resurfacing. This was a head scratcher to me. Leaving the new clutch in the box,i reassembled the clutch on the flywheel.
So i turned my attention to the adjustable hydraulic throw out bearing. Back when i originally put this kit together i used a spacer between the trans and t.o.b. try as i might back then and with another tech helping, we tried to figure out the factory instructions for proper installation of the t.o.b. but we could never get the clearance right. out of frustration we used an old bearing race as a spacer and it worked for 8 years.
Fast forward to this year, again, with freshly printed instructions for this t.o.b. from McLeod i attempted to set my clearance. My brains must leaving my head along with my hair color. I measured bell housing surface to clutch finger and then measured t.o.b. surface to trans face and kept getting results that didn't correlate with the instructions. They were hinting that i needed a bolt on t.o.b. . Well that can't be, there's no place to bolt one on. So i set the paper work to the side. I've worked on cars for 40 years, this isn't first time i found instructions to be wrong and it won't be the last. I started adjusting the threaded insert on the t.o.b., each time reinstalling the trans to check clearance. With the insert removed, i threaded it in 1/2 of a turn and checked, the fully compressed t.o.b
showed a gap of about .200". Instructions call for .100-.150" of clearance. Well, F it. It either works or it don't. I assembled everything back together and held my breath while i pushed the clutch pedal. SHT, it works! I have driven it a week so far, no slipping and no other problems.
So here are some of the other challenges when doing this set up. When using the extended pilot bearing, it protrudes from the crank far enough to interfere with the clutch disc hub. See pic. I don't know if McLeod offers a solution. I ground my hub till it fit. See pic. I know this isn't supposed to be right,but it has worked so far with plenty of abuse, with no issues.
I have included pics of the t.o.b. and a p clamp i used to support the hydraulic line.