Been a couple weeks so an update is due.....
Last time i drove the car, about 2 weeks ago I noticed that it didn't want to back up anymore. It goes into each gear, on jack stands it reverses and everything forward is good even while driving and made some weird clunking noises when in reverse. I noticed that the engine braking in 1st is not what it was before this so I did my research and concluded that it was either worn reverse band or a crappy servo/ servo pin. I also wanted to check the modulator adjustment as it is a full manual conversion and has a vacuum modulator just like a TH400. It is set up for full kill shifts, max pressure and max flow at every adjustment I could make in the shift kit, but to be honest I didn't die when it shifted and I didn't feel like it was "Full Kill" mode.
So up on stands she went and the pan came off. It wasn't a glitter bomb but there was some clutch material in the bottom. Not so bad...
I got the valve body out and the reverse servo out. It seemed a bit crooked, maybe a bit jammed in but I wasn't really sure. Either way I disassembled the servo and checked the pin length.
So the general fix on the interwebs for a weak reverse is to lengthen the reverse servo pin, or replace. GM makes a fancy tool to determine what pin you need as they make and sell several to accommodate this issue. So I measured up and ordered a longer pin as a hail mary shot in the dark at a fix, at worst I could lengthen with the TIG welder....
Rockauto made record time in getting parts here, ordered on Sunday night and arrived today! Hell ya! Stopped by the Wally world and got some trans fluid.
Got a few extra things as my spidey sense is tingling and I feel like she is going to be coming apart in the near future. So some extra check balls and a couple center support/overdrive clutch bolts.
Got right to it tonight, this is the reverse servo pin I had....
And the replacement.
So it all went back in, its a minor annoyance to drop the transmission pan, as the Holley Crossmember needs to be unbolted and moved forward to get the rear most 3 pan bolts. Took a couple hours and some minor cursing. I discovered that the TCC servo had popped out of its spot in the valve body so that got put in properly while I was at it and calibrated the dipstick (something I learned in my googling about the problem)
Got the fluid topped back up and decided to install a fresh filter, it was already open...
I fired it up to check the fluid and check reverse. BAM! Fixed! Right in to reverse, engine got a load and moved on its own at idle. Nice!
So I cycled the gears, put it in neutral, checked and topped up the fluid, checked fluids again and put it back in reverse. Nothing.... WTF?!?
It clunks like its going into reverse, has a little bit of pressure to back up if you rev it a bit, and makes the weird clunking noises in the trans if its in reverse.
So, sticking reverse servo? Band can't be shot as it went in fine with the first try. I haven't calibrated the transducer I am using on the trans but it shows:
60psi warm idle in park
190psi warm idle 1st gear
280psi warm reverse at idle.
All within spec.
I am going to double check the linkage for the shifter but I suspect its still good as well.
I'll take it for a drive as soon as I can to see if the 1st reverse holdback is still weak and check the gears and running pressures. But so far I can't find this issue on the google.
🙁
Anyone know 4L80E's? Keeping in mind there are no electronics to blame here, it is full manual.