80 Malibu Build (Motor's in)

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Re: 80 Malibu "Revival" build

All 93-96 caprices "should" have it. I felt safer pulling it from a cadillac because they use a ton of electric accessories and most of them only came with the CS144 that puts out the 140 amps. There are either two or three different versions of the CS144 but it's hard to tell from the subtle differences.

The ss spoiler set me back 50$ and it's factory urethane from an el camino. A buddy of mine, username itsnotanova, sold me the ss spoiler, 700r4 trans, b&m 4 speed megashifter, correct cut driveshaft, and gave me a crossmember and set of A body rear springs for 200$.
 
Re: 80 Malibu "Revival" build

Well fellas I am the walking dead :lol: Have not gone to bed and pressed through the night trying to get as much of the small repairs done on the body and also begin working on repairing the front spoiler. All I can say is damn I'm glad I'm young and stubborn. Reason for being such a night owl is down here in south texas, trying to do any sort of work outside in mid day to afternoon absolutely sucks with the heat. I've done it quite a few times, but it's just easier waiting till nighttime and spending the night working in comfortable temps. For you guys up north laughing at me, I'd rather sweat than freeze my *ss off trying to work on my car. Tried it in maine with 15ft snow banks and I'll take the heat and get out of the freezer 😛 .

The pics show, IMO, the two most trouble areas I've seen on almost all malibus from 78 and up. With a little bit of metal work, fiberglass, and metal to metal filler, she's starting to come back. The spot where the body meets the middle post needed some attention as well. There was a gap along with the paint being a little iffy there, so I decided to put some metal to metal there as well to smooth it out and fill in the gap. I still need to add one more layer in certain spots to get it perfectly level and then my focus will shift to prepping both front and rear spoilers.

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The only repairs I'm having to do on the front ss spoiler is filling in the 6 bolt holes, 3 per side, where the lip of the spoiler met the fender. The first step was just laying a layer of fiberglass on the inside of the spoiler lip to provide a back to fill the bolt holes. I wadded up bits of tiger hair, or fiberglass strands, dipping them in fiberglass resin, and shoved the wads into each hole to provide filling and reinforcement rather than just filling it with body filler. Once I sand down the strands and resin, I will then use body filler to fill in the small gaps in the strands.

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I should be sanding on the rear spoiler shortly. It's hard to see in the pic, but the end of the spoiler closest to the camera has a big dull red spot. When we first painted my car, I wanted to get it done for a big car show at a local high school. Well we happened to get it done the night before and even managed to color sand the top half of the car. In the midst of buffing, my old man left the buffer on that end of the spoiler for too long and it took a chunk of red of about the size of my hand. So we managed to break out one of his touch up guns to quickly spray on some single stage for a quick fix. Now I want to do it right with chunks of red flying off.

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Here's just a few pics of the bu without the spoiler. Doesn't look too bad but I'm starting to hate my own wheels now thanks to some people.... :lol: 😳 I think I just need to lower the rear end and they'll look better. Look kinda dorky with the body sitting high than the top of the tire. Yes I'm tired and I'm ranting lol but I shall continue to work through the day. :blam:

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Re: 80 Malibu "Revival" build

Looking good Pat!! I might have too come see your car in person one of these days soon.
 
Re: 80 Malibu "Revival" build

Please do wait until I get it somewhat assembled again lol. She ain't perty at the moment like she was but it will look good when it's done. I'll probably end up driving by your house John at some point in september/october time frame hopefully.
 
Re: 80 Malibu "Revival" build

You got nothing to be ashamed about! You've seen what shape mine is in right now. I'm the one that should be embarrassed.
 
Re: 80 Malibu "Revival" build

Lookin good to me! Now what was that fishing ticket all about? I can't believe the idiotic regulations we have here in NY, I thought you Texas guys would have it easy. I fish for the table so it pains me to throw back 27" Stripers GRRRRR!!! That's what my Bonnewagon is for- fishing and boat trailering. ------------->>>>>>>>>>
 
Re: 80 Malibu "Revival" build

Basically I wanted to get off Texas A&M campus where me and my girlfriend go to school cause it was the end of the school year and everyone was drunk and partying in the dorms. BTW the ticket is set at $250 and considered poaching if you don't having a fishing/hunting license.

So I researched a nearby lake and found that I had to pay 12$ to get in. In texas, if it's a private lake you don't need to having a fishing license and I considered the lake to be private since I paid to get into the stupid thing. After only sitting down for 10 minutes, long enough to cast a line, he comes the game warden in her boat. She chased down three other guys first cause they had beer and halled *ss.

Me and the girlfriend start walking to find a better fishing spot and she approaches us. Writes me a ticket for not having a fishing license then I ask her about the other three guys just down the shoreline from us. She says "Well they had their fishing licenses and they weren't underage so I couldn't write them a ticket". I was pissed thinking "they ran from law enforcement, wtf do you mean you didn't give them a ticket". They probably dumped their drugs as they ran IMO.

So I went out that night, bought a fishing license so I could say I just didn't know and wanted to make it legal now to the judge (In which case I really didn't know). I requested deffered adjudication and no contest so I could speak to the judge. She accepted the deferred adjudication but she made me pay a "special court cost fee" that was $150, then you have to figue the 100$ in gas I spent to drive three hours to the court house and three hours back to get from san antonio over to college station in east texas. So I really didn't save any money. "Special Court Cost" fee.....phhhh sounds like a backdoor way for me to still pay them money.

I'm sorry Jbreau for saying this, just my opinion, but after being harassed by the police more than 7 times in the last year, I look at them now as nothing more than money collectors for the state, especially the state troopers.
 
Re: 80 Malibu "Revival" build

Wow man, that's a shame. I agree with the pay lake-no liscence thought. In NY they just shoved a salt water liscence upon us but if you fish on a party boat or charter- no liscence needed. You are probably right, they need revenue and are determined to cash in on whoever they think can pay. Here the illegals fish for whatever, whenever, take everything. They don't bother them because they just don't pay. When I was stationed in Ft. Bliss the El Paso cops hassled the GI's all the time. It's all about the money.
 
Re: 80 Malibu "Revival" build

Little update. The front spoiler is fully sanded and ready to go with the holes repaired as well. Haven't been able to paint because of Hurricane Alex hitting mexico and throwing some rain up our way. Hoping the weather clears up this weekend so I can start shooting some color.

Today my parts came in from summit and I think I'm close to have everything I need to rebuild my motor. Here's everything that's going into the motor:

- Lunati 60103 268 camshaft
- Crane Energizer Lifters
- Cloyes double roller timing set
- Milodon 18756 Z28 style oil pump (standard volume/high pressure)
- 1.6 stamped steel rockers (not sure if I want to use yet)
- Full rebuild gasket set from Felpro
- Spectre dual plenum intake with spectre air cleaners
- Dacco 2300-2500 stall in the 700r4

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I'm going to run tubing for the dual plenum and put the air filters where the battery and charcoal canister would go.

After checking out my lunati cam, this thing has some of the most aggressive looking lobes I've ever seen on a cam. I can't wait to hear it fire up for the first time. Best part is on the camshaft and the crane lifters it says "Made in USA".

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Re: 80 Malibu "Revival" build

Anyone know what the material is on the upper door panels that the vinyl is glued to?

Not sure if it's a type of flimsy wood or cardboard? I'm thinking of trying my hand at re-upholstering my upper door panels and the small ones at the back seat. The vinyl is starting to separate and figured it was time to try it.
 
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