So your saying VB the gap between the bottom of the blower wheel and the heaterbox is not a concern?
As long as it's not touching at any speed, it's not really much of a concern. Obviously you don't want a 3" gap or anything, but if it's 1/8" or 1/4" clearance, you probably won't feel any difference. The fan is sized enough to make up for any clearance issues. There's likely not a ton of clearance in there anyway, but you don't have to worry about backspacing as if it were a centrifugal pump, etc. It will move a lot of air as long as there's no obstructions and leaks in the system. Obviously, if you wanted to play with the volute in the casing, design away. I'm sure you could speed up the flow via design if you were so inclined.
The dirt/leaves/sludge clogging up the evap/heater core(s) and old dislodged foam and mice nests and other junk affect the air flow through the vent system itself. Also, G-bodies' ductwork isn't the most straightline either. This hinders flow to a degree as well.
I swear though that the fans in the newer cars simply spin faster, that's why the air moves like a mf on high. The fan on a 4th gen Camaro, at least mine did, flowed a lot faster on high setting than any G-body I've seen. And the impeller on those look nearly identical to the G-body fan. I'm thinking if you could figure a way to bump up the fan RPM by 10% or so on the motor, it would make a world of difference.