Agreed on that. I put my cleaned case together (Upper and Lower Case and inside Blower Case) to see where the cage and the inner case come together. Naturally, they don't touch, but they do come pretty close to each other. I see no improvements over the factory design that would help anything there.
It may be as stated [Cage Fin Design or air loss due to leaks]
I can't remember, did anybody note their volt reading at the blower when on high? That should be no resistors, straight batt voltage. Maybe the voltage is lower than it should be.
Hutch