IROC Wagon Project

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You did the roof too, damn. I didn'y do mine, I am not sure I trust it to stay there for 20+ years of everyday in the sun.

Looks good though, should be nice and quite.
 
Well after three straight weeks of 75-80 degrees, today it rained all day. There’s been a couple of things I really needed to do so this was the perfect opportunity to get them done.

First thing was to reacquaint myself with all the parts I’ve purchased for this car that I haven’t put on yet. My fear was that I was buying pieces I’d already bought (damn memory anyway). Turns out, it was just the opposite, there are parts I thought I already bought that I have not. Opportunity abounds.



It was also a good day to focus on more parts reconditioning. I’m trying to recondition parts during my down time so they’re clean and ready to install once I get in high gear.

These are the Left Side latch mechanisms after they've been glass beaded and/or wire wheeled.



Here’s the Front Bumper Hardware.



Here’s the stuff after Bead Blasting and Etching Primer.



Here's the Rear Bumper Stuff. This isn't an example my crappy welding, apparently my body guy in Michigan made it easy on himself to reinstall the bumpers by welding the studs to the plates. I have no Idea what these Square Metal Cup things do. Hoping someone has a photo and also some better pieces I can buy. The pieces I have obviously aren’t worth a darn.











My fuel system looks menacing sitting there keeping watch vigil over the shop.



So I’m to the point I need to pick Interior Paint and Dye colors. The great thing about SEM is when you pick the color you want, you can get both Paint and Dye the same color.



Extra Hardware. You never know when you’re gonna need another one of those widgits.



And here’s the part I’ve been dreading, unfortunately I don’t really see any way to fix it without changing the entire rear brake setup. A little history; Most well balanced cars have all of their weight focused on the middle of the vehicle chassis. This includes caliper mounting, most well balanced cars have the calipers facing each other, i.e., the rear caliper pointing to the front and the front caliper pointing to the rear, both calipers inside the wheel base. That’s the way I wanted this car. Problem is, the rear calipers will hit the chassis under load or my bigger fear, under heavy acceleration. I’m not talking about from forty to sixty, I’m really talking about banging gears from zero to sixty. Hence my dilemma.

I could completely change the rear disc brake setup to one from an 89-92 Z28 or a 93-97 Z28. Both of these applications have rear facing calipers at the rear of the car. Both of these alternatives are outside of the sweet spot of within the wheelbase envelope. The 85-88 Z28 will not work as one of the calipers faces rearward and one faces forward. (Never knew that before, Weird). Is it really that big of a deal? Just the extra work and extra expense. It's not like I'll be auto-crossing the car.

Last resort, most invasive option, is to cut the chassis and weld in a channel to provide the additional necessary clearance. It’s not like it’s a critical piece of the frame, it’s just a pain in the rump to get it done.





I have the chassis tied down to represent a load or full loading of the rear springs. If all the weight was loaded on the car, tailgate, lift glass, interior, spare tire and etc. I might be able to get away with it. But based on where the car sits now and what it does when I put two hundred sixty pounds on the back (me), I don’t think so.



:arrow: :arrow: :arrow: :blam:
 
Not sure if I missed this, but what back seats are you using? Factory wagon back seat or are you going with the iroc back seat?
 
Thanks for asking, but I can't divulge that right now. I have a plan, I hope it's unique and will post when it's further along. ...

Scott, ... :arrow: :arrow: :arrow: 🙂
 
What color interior are you going with ?
 
I also need to do the sound deadening thing. I have to figure the complete roof, foot wells front and back, and cargo area.
What's a good amount to start with ?
I'm not sure if i'll do the doors or not.
 
Hey Guys,

Been on the road and really haven't had time to update. Thanks for the comments, they mean a lot to me!

The interior is going to be two tone, light and medium shades of neutral. Top light, bottom medium with medium (darker) carpet. Really can't imagine trying to keep light colored carpet clean and I have no more hair to pull out. Sure is pretty, but this needs to be easy for the operator. Can't tell you more than that because then there wouldn't be any wow factor when it's closer to done. That's why I was evasive about the rear seat also.

Had SEM paint/stain mixed last week to get started, two cans of light and two cans of medium, fifty five dollars. How far does that go? Not sure but I'm pretty sure I'm not done buying paint. Right now I'm trying to get the previous dye removed from the cargo area side panels. The dunce that dyed the interior before me must not of been familiar with adhesion promoter and flex agent paint/dye. Can't very well restain the panels with flaking going on. I've got a guy coming to give me an estimate on walnut shells or corn cobb stripping. Sounds crude, is supposed to be very effective.

The sound deadener I used is Rattle Trap. I started out with a hundred square feet and purchased another hundred square feet. I haven't used a lot of the second buy yet but I did use some. Where the crap goes is beyond me but I wasted very little and I haven't even done my doors because my doors aren't hung yet. Here's a link to where I got the stuff. Go to the site and scroll down through the information. Read the guarantee and you'll know why I chose this product. I don't plan on doing this more than once.
http://www.ebay.com/itm/190736901235?ss ... 1439.l2649

I'm gonna have some trick left over Tuned Port parts and doubt I'll do another one so there may be some stuff up for grabs. LAX rated say he has first dibbs on any of that stuff I unload but that's a ways off. Rule number one in restoration; Don't throw anything away or get rid of anything until the car is done and you've moved on to a new project. The one piece of crap you get rid of is the piece you're gonna need.

I love working on this car but I only get one day a week out in the shop, at least for now. Oh, and Ed, when you're not on the beach could you come to the desert and align all my doors too? ...

:arrow: :arrow: :arrow: :wink:
 
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