I am going to try a better water pump and a new coupling unless someone think that is a waste of money. Also I will use that funnel kit. By the way if I drink a beer I would be out for the count.
Believe you said you are using a G-body radiator? On the LT1 the lower hose goes to the thermostat housing, do you by chance have the lower and upper hoses crossed, not sure if it would cause overheating, but may be able to lock in some air, there is also an air bleeder on the thermostat housing to help bleed the air.
They are coming on around 180-200 and I have no clue about the ecu, it was programmed where I got the wiring from.
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