After consulting my 1980 Body by Fisher service manuals, I found the section pertaining to adjustment of the glass and made the necessary adjustments.
Fits and seals the way it’s supposed to now:
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Once the epoxy had cured overnight, I resumed work by sanding and leveling out the repaired areas with 180 grit:
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I probably should’ve gone a little further with progressively finer and finer grits, but it’s really not required here as no one will ever see these areas again once it’s reinstalled.
Once the repaired areas were sanded, the entire topside of the cartridge was scuffed and then painted with several coats of VHT satin black Chassis and Roll Bar paint. Being that this is inside the car and protected from the elements, spray bomb paint was sufficient here. Plus, this particular paint is epoxy based, so that’s a plus.
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No more damage or pits!
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Flipping the whole cartridge over, I had also treated and epoxied the repaired stud area and a couple other spots that looked suspect. Here’s a look at the overall underside. The crap all over it in the foreground is spray glue, it’s unclear whether this is factory or was done by someone trying to possibly repair a sagging headliner.
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The epoxied areas:
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Following the same procedure as the topside, today I got the underside sanded and painted.
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Looks 100% better!
In other news, I’m a little hesitant to share this with you because I know some of you won’t like or agree with it. But at the end of the day, it’s my car and I like ‘em, so tough t*tties!
I kind of “impulse purchased” these beautiful valve covers at my local speed shop Saturday:
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Last night, I removed the stock 350 truck valve covers that I had painted Corporate Blue, and installed the new ones on the car:
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Now I know many of you won’t like this particular change, but I wanted an upgrade over the stockers, and to add a little bit of under hood appeal. The challenge was to do this without sticking out like a sore thumb or overwhelming the rest of the engine bay. I think it’s about the best I could do given the circumstances.
The exhaust manifolds I blasted and repainted are starting to look a little raggedy, so also slated for this year is to remove and replace them with a set of headers I picked up a while back. So keep an eye out for that upgrade soon too.
I can foresee under the hood becoming more and more serious and less and less stock looking as time goes on!
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That’s all for this week gents, now
My eyes, oh how they burn🙂. Those are a nice cover, I just don't like what they say.
I finally caught up with reading the latest updates from the last few months. As usual, fantastic work!! Impressive!
Question: What type (brand) of epoxy filler did you use (the "whitish" stuff that was used to fill the pit marks)?
Thanks, and good luck for the next hurdle.
Awesome work Donovan! I like the valve covers. They provide a nice contrast. They would look good in Corporate Blue with natural letters as well.
I'm just trying to figure out why ***** is a related term?
Simply GREAT work being done over, and over, and over again.
Looks great as usual!
🤔 Imagine that? A factory service manual that was actually helpful?
The GM Cutlass FSM for my 87 is like:
Removal Power Steering Pump:
Remove all nuts and bolts holding the pump on.
Slip belt off pulley.
Remove hoses.
Installation Power Steering Pump:
Installation is reverse of removal.
The epoxy I use is not a filler, it’s a DTM (Direct to Metal) primer. It can also be used as a sealer by modifying the mixing ratio slightly, and will isolate or “seal” off underlying substrates.
Thanks for the pointer and the info! Much appreciated.
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