Just curious, Donovan, are you going to replace the rocket badges on the fenders and Cutlass Calais scripts on the sail panels?
The more I look at your car the more I see what my plan for my Malibu was. Subtle mods that just tighten the car up. The only thing you didn’t do was narrow the bumpers. If I ever finish my project there’s going to be quite a bit of parallel thinking.Trying to stick to my promise of more frequent updates, another fairly quick one for y’all.
I spent the last couple nights doing the steering box swap with the good condition original one out of The Juggernaut. I got sidelined early Monday night due to the fact that I had forgotten that I’d modified my Pitman arm puller, and it no longer worked for actually pulling Pitman arms.
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Got all of it completed last night after borrowing a friend’s puller, but was unfortunately denied the sense of completion and subsequent road test due to running out of power steering fluid.
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Picked up a quart of Lucas power steering fluid today, and after bleeding the system and topping it up a couple of times, I was finally rewarded with the end result:
No more loose, sloppy and unpredictable steering, everything is nice and tight and very responsive. Just as I remembered it being when I pulled it out of The Juggernaut. The old box in this car was most definitely worn out and in dire need of replacement.
In other news, the instrument cluster swap was also a resounding success. All the gauges now function perfectly and are also more accurate. No more wildly bouncing temp gauge and no more voltmeter ticking back and forth with the signals. Speedometer still isn’t working, but I’ve pretty much diagnosed it as being broken somewhere in the cable, and have another one en route from Rock Auto. (Thanks Mike!) I’ve also got all new steering components from wheel to wheel coming with the cable. They should be here next Tuesday.
At the end of the road test, I found myself at pretty much the right place and the right time for a nice photo op against the backdrop of the setting sun. Here’s some shameless glamour shots for your enjoyment.
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That’s it for now guys, I’ll update again once I’ve got a little more done on her.
✌🏻
D.
He did that on Juggernaut.The only thing you didn’t do was narrow the bumpers. If I ever finish my project there’s going to be quite a bit of parallel thinking.
Meh....looks fair.....
That, ladies and gentlemen, is how every paint job should turn out.
Thanks for the spectacular pictorial spread, D. 👍😎👍
Nice shots.
That’s a beautiful car, Donovan, really something to be proud of!
Damn Donovan, that car should be kept to never see rain. Just effing beautiful.
Car looks awesome Donovan! Glad to see you're getting to enjoy some seat time in it now.
So Donovan i have to admit it took me 1 week to read through all 325 pages of this thread. HOLY COW, you are an inspiration of hardwork, determination, and just getting it DONE. I have learned so much just by reading and seeing pictures from this thread than i have anywhere else. I was scared to start sanding down the rusty old vinyl top on my Monte build until i started reading this thread. This thread actually wants me to get it done, and done right.
Beautiful car! I cant wait to see what is to come, and hopefully i can get some more knowledge from you.
Almost ready to read about his other car.... 😉
better pack a lunch,that's a good read rite there.you won't be able to put it down..
Just curious, Donovan, are you going to replace the rocket badges on the fenders and Cutlass Calais scripts on the sail panels?
The more I look at your car the more I see what my plan for my Malibu was. Subtle mods that just tighten the car up. The only thing you didn’t do was narrow the bumpers. If I ever finish my project there’s going to be quite a bit of parallel thinking.
He did that on Juggernaut.
I know, but the plan for my car is a clean semi modify factory car, which is what Oldschool is. Straight body work, tight gaps, and extreme attention to detail. The juggernaut is pretty much full custom and way out of where I would be able to be with my project.He did that on Juggernaut.
Hey, bro, could you post a link or a page number to the bumper tuck? I've been eyeballing it on the 78 and wondering why it wasn't done on this.
I'm not going to gush it out all over the forum like Bonnie Rotten, but I think you know i got mad respect for your skills and patience. It's just not my bag. If it looks good at 80+mph, SEND IT! Love ya,D!
To be fair, its been a while since you've done something other than sand shjt. 😝Well, I got my delivery of steering parts a couple days early from Rock Auto. Friday after work they were sitting on the porch instead of Tuesday as originally promised. WTF, that never happens!
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All new AC Delco replacement steering parts, center link, idler arm, inner and outer tie rod ends, adjusting sleeves, plus a new speedometer cable.
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So early this afternoon I decided to start pre-assembling everything on the bench in preparation for it all to go in:
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Disconnected the idler arm from the frame and the pitman arm from the center link, then popped the outer tie rod ends from the spindles and dropped the whole old assembly out:
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I measured up the old tie rod assemblies and set the new ones to the same length, then installed and torqued everything but the adjusting sleeves. These I just snuggled up temporarily. The steering wheel in the car had previously been cocked slightly to the right when travelling straight, so I lengthened the right hand side by two turns and shortened the left hand side by the same amount. Then took it for a short road test to see what further adjustments it might need.
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The wheel was definitely more centered but still needed a little more bias to the left, so I quickly raised the front end, made one more full turn on each and road tested it again. Almost perfect now. I readjusted them one last time, only a quarter turn each (this time to the right) then set up some straight edges on the wheels and set the toe-in. Once I had my 1/16” (give or take) toe-in, I locked down the adjusting sleeves permanently.
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The car steers and tracks quite nicely now, and is definitely tighter and more responsive than before I swapped out the box. I might make a slight adjustment to the sector shaft in the steering box, it seems just a hair too tight to move off center, but that’s a super easy adjustment.
Speedometer cable is next, quite possibly tomorrow night. Other than a lil bit of futzing around with the routing, that should be pretty straightforward.
And here you guys thought all I I knew how to do was sand shjt!
D.
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