Well, goodbye 2022, goodbye 7/16" oil pickup passage, and goodbye to a very small but memorable chunk of skin from my knuckle.
After a lot of stressing out and plenty of nightmares & horror stories about the current state of hydraulic lifters, I got back to making progress on my old 350. The pickup passages have both been completely enlarged to 1/2". I think that I spent about 3 hours on it, using lots of december-garage-cold thread cutting oil and patience to keep the drill bits cool and sharp. I used a clutchless drill, which only hung up about 7 times, but the last time raked my knuckle across the oil pan rail. Certainly made a mess but I'll be having the block cleaned. I want to open up a couple more holes but I'll need to get the cam bearings out first, so I'll need a tool. I'll be using an adjustable oil pump (already have one from the last cam swap), and hopefully the bearings will appreciate the extra volume under hard use.
I'm leaning towards going with Johnson hydraulic lifters. I had considered solid lifters more so out of mistrust of hydraulics, but from what I read, solid lifters don't really have an edge until 6000+ rpm. Anyway, it seems that Johnson has a decent reputation. (if this engine still ticks when it's back together, I'm going to have a bad time. Minimum) I've made a few spreadsheets comparing various builds, and I'm still wrestling with the urge to go with aluminum heads. They're not cheap. And I would want to upgrade my rods and pistons if I'm going that far. I roughly kitted that particular build out at about $5,700 in parts after tax. Factor in another $1000 for things like honing, cleaning, and balancing. And after all of that, at maybe 360 to 400 hp worth of potential (major guess) I still have a 600 cfm carb and a T5! ha It's good to type this stuff out so that I can actually hear how I sound. There again, I'd hate to not go far enough when I've already got it all torn down and am recommitting to the platform. It might be the last time I ever mess with the engine if I do it right, here and now.