BUILD THREAD “The Juggernaut”

Lots of pictures in this one, but it’ll be the last update on the car for a bit until after the equipment upgrade swap is done.

Another long but productive day, spent the entire day wrapping up loose ends and finishing stuff off. I started with the driver’s side outside quarter, did my hammer/dolly work and pulled the low areas with the stud gun.

C2E1FD76-DE1E-4E64-9D27-1DA70136CEEA.jpeg


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Turned out pretty well, easily acceptable for a light skim of filler when the time comes.

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From there, I turned my attention to inside of the driver’s side pass-through area, picked up and finished where Mike had left off when we had the power outage last week. He had most of it done and was just chasing down pinholes, so I finished that off and then spent some time metal finishing it out.

Before:

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After:

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After dinner, I did the same with the passenger’s side. This side may have earned Mike the new nickname of “Pinhole Brace”, because damn there were a lot he had missed. Not that I blame him per se, it’s actually typical of someone who has worked for others his whole life. “Get it done, and move onto the next “, I operate like that when I’m working too because you just can’t spend forever working on something when it’s on the customer’s dime. But this is different. I want to make sure everything is done to the highest standard we’re capable of.
So, I spend some time and address the details afterwards.

Driver’s side before:

61501A17-63CA-4B7F-98B2-55644085F8F8.jpeg


…and after:

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Continuing on in the spirit of wrapping up loose ends and crossing things off the list, I next installed the driver’s side tailpipe and popped the new floor crossmember back in.
Other than the white epoxy that sticks out like a sore thumb, it looks nice to see everything done and in place now.

F16650AE-5C2D-433A-9887-5D6E4C58AE6C.jpeg


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Then, just because and to put a wrap on the night, I put the driver’s side trim bezel on so that both sides match again.

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So that’s it for a bit guys, I’m going to be starting on some light demolition in the corner of the shop where the new equipment is going tomorrow, so no updates for a bit. Hopefully not more than a week or so, but who knows. Things always take longer than anticipated.
When I do get back to the car, it’ll be starting in earnest on making the body mount pedestals to attach to the floor crossmember.

Until then, I’ll be posting updates on the new piece of equipment in the “what did you do to your shop today” thread.

D.
 
Lots of pictures in this one, but it’ll be the last update on the car for a bit until after the equipment upgrade swap is done.

Another long but productive day, spent the entire day wrapping up loose ends and finishing stuff off. I started with the driver’s side outside quarter, did my hammer/dolly work and pulled the low areas with the stud gun.

View attachment 193304

View attachment 193305

Turned out pretty well, easily acceptable for a light skim of filler when the time comes.

View attachment 193306

View attachment 193307

From there, I turned my attention to inside of the driver’s side pass-through area, picked up and finished where Mike had left off when we had the power outage last week. He had most of it done and was just chasing down pinholes, so I finished that off and then spent some time metal finishing it out.

Before:

View attachment 193318

After:

View attachment 193308

View attachment 193310

After dinner, I did the same with the passenger’s side. This side may have earned Mike the new nickname of “Pinhole Brace”, because damn there were a lot he had missed. Not that I blame him per se, it’s actually typical of someone who has worked for others his whole life. “Get it done, and move onto the next “, I operate like that when I’m working too because you just can’t spend forever working on something when it’s on the customer’s dime. But this is different. I want to make sure everything is done to the highest standard we’re capable of.
So, I spend some time and address the details afterwards.

Driver’s side before:

View attachment 193319

…and after:

View attachment 193309

View attachment 193311

Continuing on in the spirit of wrapping up loose ends and crossing things off the list, I next installed the driver’s side tailpipe and popped the new floor crossmember back in.
Other than the white epoxy that sticks out like a sore thumb, it looks nice to see everything done and in place now.

View attachment 193312

View attachment 193313

View attachment 193314

View attachment 193315

Then, just because and to put a wrap on the night, I put the driver’s side trim bezel on so that both sides match again.

View attachment 193316

View attachment 193317

So that’s it for a bit guys, I’m going to be starting on some light demolition in the corner of the shop where the new equipment is going tomorrow, so no updates for a bit. Hopefully not more than a week or so, but who knows. Things always take longer than anticipated.
When I do get back to the car, it’ll be starting in earnest on making the body mount pedestals to attach to the floor crossmember.

Until then, I’ll be posting updates on the new piece of equipment in the “what did you do to your shop today” thread.

D.

Your standards are your standards.

I am also relieved to see that I am not alone in developing low spots after welding in patches/panels. The first time I found them I thought I'd done something wrong even with keeping everything cool and being deliberate.

I am fine with glass/filler to solve them... as cool as a stud gun is.

So we are just going to see this car in a raw steel brushed/clear finish by Spring, right?
 
Just so I can get this straight in my head, is this the full time exhaust where it comes out in front of the rear wells (making room since it's bagged)? Or are these cutouts?

And you're simply letting the exhaust pipe enjoy the surrounding air gap? This would be a plus as when the car is moving, air would flow up the pipe channel from under the car and be pitot-tube siphoned right out the exit hole around the pipe, to help evacuate the exhaust away from the car while providing a heat buffer. Genius move.
 
Just so I can get this straight in my head, is this the full time exhaust where it comes out in front of the rear wells (making room since it's bagged)? Or are these cutouts?

And you're simply letting the exhaust pipe enjoy the surrounding air gap? This would be a plus as when the car is moving, air would flow up the pipe channel from under the car and be pitot-tube siphoned right out the exit hole around the pipe, to help evacuate the exhaust away from the car while providing a heat buffer. Genius move.

Yes, this is the permanent home of the full time exhaust now. I have electric cutouts too, but they just dump off to the side underneath the car. You are 100% correct on all your comments and postulations.
Here’s a couple pics of the exhaust underneath the car.

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Donovan, I'm assuming that there will be some kind of cover over the area where the tailpipe passes through the car, and out the exit in the quarter panel? With some insulation maybe?

Jeff, this revision I’m making to the exhaust routing has it now staying entirely underneath the floor boards. The exhaust pass-throughs that are visible from inside the car now will soon be underneath the floor. So no, there will be no need for any kind of cover or anything. No ways for exhaust or outside weather to make its way into the car, that’s why getting all the pinholes caught and welded up was so important.

Or perhaps you were meaning insulation from heat?
 

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