Astro or Jeep Steering Shaft?

[08Malibu]

Thanks. I hear the jeep/astro steering shafts require the original spline to be notched. What exactly are we notching and what tool would one use? The input shaft is solid metal how would you go about it?

When I installed my Astro shaft, I had to file something for the bolt to pass through. It was just a little notch from what I remember. It only took me like 10 minutes or so to do the job.

 

[melloelky]

Driveway Tech: How To Swap A Jeep Steering Shaft Into Your GM B-Body or G-Body Car With A Trashed Rag Joint - BangShift.com

We’ve been piling up the miles on Buford T Justice, our 1987 Chevy Caprice project recently. Having completed the suspension upgrade and installed the new wheels and tires, the thing is a riot to heave into the corners and scare the kids, passengers, and passers by with. That being said, there...

bangshift.com

 

[Rgpmalibu]

I bought the Borgeson adjustable steering shaft and two u joints for about $135. Easy install and looks great too, and no rag joint.

 

[57 Handyman]

THE biggest difference between Astro Van and Borgeson steering shafts is cost!!!

 

[Injectedcutty]

I used the astro shaft on my Cutlass and have maybe $30 tied up. Pulled it from a jy astro for $13. You have to clock the top u joint 90 degrees, then file the intermediate shaft just a bit to get the pinch bolt by....

 

[Longroof79]

I used the astro shaft on my Cutlass and have maybe $30 tied up. Pulled it from a jy astro for $13. You have to clock the top u joint 90 degrees, then file the intermediate shaft just a bit to get the pinch bolt by....View attachment 171546

.....plus add a few spot welds, or small beads to the part of the joint that had to be removed and re-clocked. Just to be more secure. Definitely worth the extra effort. I love my Astro shaft. I thank Steve for his suggestion.

 

[Injectedcutty]

.....plus add a few spot welds, or small beads to the part of the joint that had to be removed and re-clocked. Just to be more secure. Definitely worth the extra effort. I love my Astro shaft. I thank Steve for his suggestion.

Yep, exactly Jack. Actually the u joint on mine is welded and ground smooth plus being peened. It looks nicer and definitely isn't going anywhere!

 

[Longroof79]

Yep, exactly Jack. Actually the u joint on mine is welded and ground smooth plus being peened. It looks nicer and definitely isn't going anywhere!

Scott,
I see where you went the extra yard to grind and smooth out the welds. Show quality for sure...like everything else you've done on your car.👍😉

 

[Clone TIE Pilot]

When upgrading your steering shaft, don't forget about upgrading the lower steering column bearing. You can just pull the bearing from the donor vehicle.

 

[Injectedcutty]

When upgrading your steering shaft, don't forget about upgrading the lower steering column bearing. You can just pull the bearing from the donor vehicle.

The better option is a new unit for a Jeep. Fits the same and only $20