The hardest part about this hobby is being haunted by work. Work you want to do, work you choose to do, work you eventually need to do, and work you
must do.
Last winter's work on this car was in the want and choose categories. This year, because of the move and getting the car certified in a new province, it is very much about
need and
must. Structural issues and safety issues regarding the body being key to passing through the gauntlet of requirements.
So here we go...
The first stage is making a hole... only to find you need to make a bigger hole. Optimization has no place here. I've already removed much of the offending material that pretty much fell away with some light persuasion.
Then lots of grinding, sanding, rust conversion, and priming. Unfortunately that hole in the inner rocker had to stay as I had no way of addressing it with the body on the frame.
So I did what I could and sealed it up. My life on this car is all about the templates.
The next step was to replace what was missing on the cross brace. This was a fun exercise in metal shaping. Another template translated to steel. And a few ledges to weld to when the floor section goes back on. And just enough grinding to allow it to sit flat.
I added some drain holes.
I am really considering taking the leap and caging this car before I close it all up again.