Early in March, shortly after my last update, Dad decided to start working on putting the roof gutter trim on the car. Years ago, he had me pull the trim off of two different 4-door parts cars to keep. He had pulled the trim off of his car back in the late 80's, and it didn't go so well. I managed to get both sets off with only minimal distortion. He's kept them all this time.
After the car got painted, I really didn't want to put the roof gutter trim on. For one, it's my opinion that stock, these cars were a bit heavy on trim. Especially the XL models. But the bigger reason was that I was afraid that installing that trim on a painted car would be an ugly process to undertake. I felt like there was too much material on and in the roof gutters to install the trim and I didn't want to be responsible for the disastrous results of trying to do it.
In the end, obviously, Dad's notion of how much trim should be on the car is way more relevant than mine. He was of the strong opinion that the trim was supposed to be on the car so he set about installing it. The trim is a four-piece set. There are two long side sections that run from the rear end of the gutter at the bottom of the sail pane and stop above the vent windows. Then there are two curved front pieces that meet over the center of the windshield with one overlapping the other. Each curved piece overlaps the side pieces so the side pieces go on first. The side pieces went on the car easily, almost a month ago.....
Unfortunately, installing the front pieces was an ugly battle. My fear that there was too much material on and in the gutters ended up being validated. The front pieces would not go on. Dad watched some YouTube videos and tried some different techniques but didn't have any luck. He ended up damaging some of the trim slightly but was able to straighten it. He was smart however and was working with the second-best pieces while trying to get them on there. Before it was all said and done, he ended up sanding the front roof gutter down to bare metal and also did some sanding and digging in the gutter in the front above the windshield to get the trim to go on. He described it as a painful process.
The roof gutters ended up with a few paint jobs on them before the car went out to paint. Dad had painted those gutters after the car went in the yellow epoxy primer back in the 90's.....
At some point, he had a glass guy remove and install the windshield. I can't remember if the car got a new windshield or if the windshield was leaking. The car had gotten a new windshield weatherstrip when it got put back together as you see it in the picture above. I don't remember why the windshield was removed and reinstalled or replaced. Regardless, in the process, the glass guy beat up the paint on the gutter over the windshield. Sean and Dad fixed the chips with filler or spot putty and re-painted the gutter. When the car went to paint, that second (at least) paint job on the gutter got covered over with high-build primer, sanded and then painted again. The trim just won't go over that mil thickness of material.
In the picture above, you can barely see Dad's first attempt at caulking the roof gutter on the car. It's the off-white color coming out of the gutter on the sail panel, up against the yellow epoxy. On these cars, there is a roof seam in the gutter. It is caulked at the factory with something similar to some of the seam sealers out there. When we stripped the car down, we dug and cleaned all the old, hard, cracked, petrified caulking out. After the car was epoxy primed, Dad bought a product from Eastwood, probably back in the 90's to seal up the seam. He started at about the middle of the windshield and went around the passenger side. He didn't like the results. The stuff was not good to work with. It ended up lumpy and bumpy. He tried to sand it, but it wasn't very sandable. He tried to cut it back with a utility knife but that didn't turn out well either.
Frustrated, he ignored it for a long time. In the 2015-2016 timeframe we did a lot of sheet metal repair on the car. We replaced both rockers and did patches on both quarters, in front of and behind the rear wheels. After all that was done, Sean and Dad did a lot filler work, priming and blocking. In conjunction with that work, they revisited the gutter seam problem.
They probably needed to dig out all the stuff that Dad put in back in the 90's out and start over, but they didn't. Instead, the caulked the Driver's side and got much better results. Then they fixed the passenger side to make it look good. It did look good but was more material than stock. When the car went to paint, this got built up more with high build, sanding, more primer and then paint. It's no wonder the gutter trim wouldn't go on.
Sean and I have been fairly aghast that Dad sanded on this painted car. There is no way either one of us had the courage to take this on. He pulled it off though. Once he got the trim pieces to fit right, he masked up the whole car, shot the bare metal with lacquer based primer-surfacer.....
Followed by Jet Black Centauri Enamel.....
Followed by the trim....
He pulled it off. Congratulations Dad! I'll get some more pics the next time he has the car out. Until then, thanks for getting through one of the more lengthy updates.