I will be doing a L31 swap into a 63 Nova soon, so I thought I would subscribe. Basically, I got the engine and transmission for free and I thought it would be a reliable engine with plenty of power for my Nova. Anyway a couple of thoughts about this swap:
1) the fuel pressure needs to be about 60psi. I will be using a Ford truck external fuel pump as this is the easiest way to go. If you keep the tank at least 1/4 full, there shouldn't be an issue with starving the pump when cornering. Hopefully, the pump will not be too noisy. The pump I have was made by Carter I think (about $100 as I recall).
2) I haven't looked closely at the wiring to the PCM but I understand there were two different "black box" PCMs for these vehicles and that may be the discrepancy noted in the previous posts. I think the 96-97 was different than the 98 up. Note, that the Painless harness is based on the 97 computer 16229684. The last two years of the Express van (2001-2002 I think) used an entirely different computer, the 0411 computer which is also used with the LS1 engine. I intend to look at the Painless and Howell harnesses and just keep the same stuff on the stock harness. That's my thought at the moment. I have a complete set of manuals with wiring diagrams for the Suburban but someone borrowed them and I need to get them back.
3) I will be installing a Vintage Air system but the AC compressor will go in the truck location. I did buy a block to change the hose connections to the rear of the compressor.
4) The engines are designed for low end torque and have a very small cam. I think an LT4 cam work work well and may run on the stock computer tune. Since I am on a pretty tight budget, I intend to use the stock cam but I will use some 1.6 roller tip rockers that I hope will help a little. I think the engine will be a little over 300hp with full length headers and a better tune.
I'll follow along.
Mike