Been a bit since I’ve posted, just been plugging away on belt mouldings V 2.0.
V 2.0 because the on the first go-round I got a little aggressive on some of the deeper dents and over worked the material a bit too much.
Ok, a LOT too much.
I had the top surface so thin in spots I could literally move the material with nothing more than the force of a fingernail! Obviously unacceptable, so he we are on Versions 2.0.
I won’t bore y’all with the details of how I go about straightening and refinishing these unless it’s requested, but that doesn’t mean I can’t share a couple pictures of the progress.
As it stands as of right now, I have the top of the passenger’s side straightened and brushed, this is by far the hardest and most time consuming part. I’ve also started repeating the process now on the driver’s side moulding.
It all starts with choosing a suitable candidate, these are some of the ones that didn’t make the cut for obvious reasons:
From there and once I’ve chosen a suitable piece, nearly all the work gets done on the vise. Here’s my current work station, the towel is for cleaning out the pores of the sandpaper as the aluminum clogs up the 220 grit paper pretty quickly:
It’s pretty tough to see any of the dents, deep scratches, pits and multitude of imperfections in this pic, but trust me, after nearly 40 years of use and abuse, they’re there. This is actually a really good piece to start with:
The deepest dents and most extreme damage is always tackled first, if these areas can’t be repaired seamlessly, there’s no point in continuing with the rest of it. The process is less like paintless dent repair, and more like old school pick and filing technique. Sometimes hundreds of little tiny pick marks up from the underside depending on the severity of the damage...
...then carefully block sanded in a crosshatch pattern until it’s either flush and flat, or needs to be worked more.
A look at this in the midst of the process:
To give you some indication of just how time consuming this is, this is a roughly 8-10” finished section of the driver’s side moulding. There’s about 3 hours in this spot alone:
Eventually patience and perseverance pays off and you end up with a finished piece. Here’s the completed top of the second passenger side moulding:
I still have to strip the clear anodized coating from both mouldings with my oven cleaner trick, but I perform the straightening process before I strip them because it’s much easier to see the dents in the light with a shiny surface. Then afterwards there’s just a little cleanup with a light sanding and to ensure the brushed pattern is uniform.
That’s all for now, I gotta get back at it and finish straightening the other 3’-2” of driver’s moulding, but eh, who’s counting.
😏