I’ve made really good progress over the last two nights now that my Rock Auto order finally showed up yesterday. Brand new AC Delco brake drums, shoes, wheel cylinders, and spring kits.
Started off by installing the new wheel cylinders in the new Dorman backing plates with clips that were supplied with the cylinders, then bolting up both backing plates. Once I had that done, I installed the wheel cylinder reinforcing brackets. These are super straightforward, just make sure to center the brackets as evenly as possible over the cylinders before drilling. This is pretty important as there is very little room for error. The axle flange on the backside is shaped such that if you’re too far over to one side, you could be drilling through the side of the flange.
Before the installation of the bracket...
...and after. You can see how close the bolts come to the outsides of the flange:
Mark, drill and install the brackets with the supplied 1/4” thread cutting bolts.
Easy peasy.
If I can make one suggestion though, if you’re going to be doing this, take the brackets and slightly bend the mounting ears outwards a bit. Out of the box the ears are bent at exactly a 90 degree angle and I found that they don’t hug the cylinder quite as snugly as they probably should. Other than that, they’re very well made and quality pieces.
The restored and painted brake hardlines went on next, and got tightened down in the cylinders. On the junction side, the new brass AN piece from Mike’s Montes went on along with the new stainless braided flex hose.
I pulled out the vent tube and cleaned the overspray off it from when I topcoated the POR15, and also cleaned up and reinstalled the bump stops.
To round out last night, I wire wheeled the inside flanges of the axles. Here’s a “one done and one not” to illustrate how much of a difference there was:
Once that was done, I gave’em both the POR15 treatment. Note the one bearing surface that has already been dressed up:
Tonight after visiting with my dad, I cleaned up both bearing surfaces on the axles with a little red ScotchBrite, lubed them and the axle seals up and installed the axles into the housing. The cross pin and bolt came out to get the new C clips in, then the new Dorman cover went on with some sealant and a new Felpro gasket.
Of course, the reproduction posi tag had to go on as well. 😉 Originally I bought it from Mike’s Montes as kind of a novelty thing, but now I really like it and feel it adds a little contrast and authenticity to it. (And yes, it’s been purposely installed slightly crooked, as that’s how GM would’ve done it, and it’s also where it happened to end up once I had the correct torque on the bolt).
Brakes will be on deck next, so tonight I made sure to get the new drums painted. Props go to Jamcar here as I really liked his engine block and heads painted in cast iron. I used VHT High Temperature Cast Iron on these guys for a little contrast to all the black on the housing. Thanks for the idea James!
I still have the inner face of the axles to clean up and figure out how to protect, but that can be done anytime really.
Here’s a final look for tonight at how it’s looking so far, I’m super pleased with how it’s coming along!
D.