I hope you'll forgive my laziness of not going back through the whole thread. I kind of recall some mention of injector replacement but don't remember it being done. Did you ever ohm check each injector? You can also take a stethoscope with a rigid probe and place it on the top of each injector. They should all "tick" at the same pitch.
My wagon had an injector that was finicky and had a misfire that came and went. Ohm check was fine but you could definitely hear a difference. Seafoam and fresh gas cleared it up. You can chemically treat a mechanical injector problem but not an electrical one.
I don't want to send you on any goose chases. Just throwing out anything I can remember encountering in the past.
I thought about new injectors while I had it apart but didn't do it because of cost (I would have only bought OEM). I haven't checked the injectors with an ohm meter. Honestly, I'm ignorant of doing so. I'll have to do some homework on how to do that. I meant to listen to them with my mechanics stethoscope last weekend but didn't get to it. I've treated them to in-tank treatments a few times now and no change. I'm starting to doubt they are my problem. I really just need to get it on a better scanner and quit guessing.
Take a good look at the egr valve and solenoid, sometimes they hang up and let exhaust gas into the intake at the wrong time giving a rough idle and low rpm shake.
The EGR valve is new and looked to be of a reasonable quality. It wasn't a one-size fits most where you have to select the orifice washers and then stake them in with a punch. It is unknown brand. It was put on by the previous owner's mechanic. I wouldn't call the idle rough but there is definitely at least partial misfire at idle. I may have to try the EGR block off that Driven recommended.
How stretched was the timing chain? Could it just be a little bit of slop causing the cam to vary timing slightly when not under load?
I didn't pull the timing cover. I considered it but felt like the chain should be ok at 105k miles and was telling myself "you have to stop somewhere."
Thanks for the ideas and feedback guys. I genuinely appreciate it.
I didn't get much done on the car last weekend. I spent most of Saturday helping a friend with the A/C on his 2002 Mercedes E50. He'd put a compressor, evaporator, condenser and drier on it and we charged it up last summer. It worked well but when the weather turned cold it leaked down. The high pressure liquid hose between the expansion valve and the drier developed a leak at one of the crimps. We charged it up a few weeks ago and put dye in it. He found the leak pretty easily. Saturday he replaced the hose and drier and we evacuated and charge it.
While he was working on it, I washed the spare steel wheel I bought for the car. I pulled the weights and valve stem off of it. I looked at my spare tire and hardware for the first time and while everything is there, it is a compact spare as I suspected. I ordered a tire from Amazon to match the four that are on the car. It's supposed to come in today. I'll get it mounted and balanced tomorrow. Then I'm going to move it from location to location on the car to try to identify the tire that is hammering at highway speed. Once I do, I'll replace that tire but before I do I'll probably have that wheel blasted and powder coated and it will become the full size spare.
I did replace the hose from the fuel tank vent to the nylon line for the EVAP. I no longer smell fuel so that's a win. I wondered if I had moisture in the tank so I put some water remover in there with 10 gallons of fresh fuel but no change.
I also replaced the hood ornament. I purchased a NOS ornament a few months back. It was expensive but I think worth it. Here's what mine looked like....
And here's the new one on the car. It's just beautiful. The picture doesn't even really do it justice....
That's about it for now. I'm still daily driving the car. That's 6.5 work days so far and probably around 400 miles. Other than the driveability issue and the hammering tire, it's basically flawless. I've identified another time you can feel the "misfire". If I'm on the highway and say slow from 70 to 50 due to traffic conditions and then roll back into the throttle, the converter will lock, the engine will miss, the converter will unlock, the car will accelerate slightly, then the converter will lock, then the engine will miss. I think the manuals call the phenomenon "hunting" when the transmission can't decide what it wants to do. I don't at this point think this is a transmission issue. I think the engine isn't making adequate power under those conditions and the trans has to unlock the converter.
I'm going to take the wheel and tire to my little shop tomorrow and see how they are doing. If my guy is around and they are slow, I may discuss the issue with him and get a plan together to have him put the car on his scanner, hopefully while I drive. Otherwise, I'll just end up throwing parts at it, which I don't really want to do.
That's it for now friends. Thanks for the interest.
Jared