More progress on the
Roadmaster. I took Friday off and worked on the car. I wasted a lot of time trying to pull the new upper control arm bumper through the slot. I read a tip from the second gen Camaro guys to install it with the control arm on the car so I moved on. I struggled a bit figuring out the best way to set up my spring compressor on the new springs. Once I finally had the driver's side spring in and the spindle installed, I couldn't get the compressor out. I had to take the lower balljoint loose from the spindle and let most of the tension off of the spring with the jack before I finally got the compressor out. It didn't go as smoothly as I expected. The springs on this car are pretty tall (uncompressed) so they have to be compressed a lot more than I'm used to. Here's where I was at the end of Friday....
Saturday morning I put the brakes together. That went smoothly.....
Saturday afternoon I got the passenger site torn down. It was pretty straight forward except the upper control arm gave me trouble getting it out. I couldn't get it to slide in enough to get the upper shaft off the bolts. It was hitting A/C lines, the fuel tank vent line, the air injection line, you name it. I ended up using a C-clamp and a large socket to press the bolts out of the frame (they have a knurl on them to hold them tight in the frame) and then it came right out.
Sunday I was able to assemble the passenger side. That side went a lot smoother since I had learned how to do it. I never did get the upper control arm bumpers to go in. The trick I tried on the car was to lightly grease the slot on the control arm and lightly grease the tab on the bumper. With the weight of the car sitting on the suspension, I slipped the bumper into the slot and then put a small piece of 2"x4" under it, Then I let the jack down, so that the energy of the spring would push the tab of the bumper through the control arm. It didn't work. I even pulled and pulled on the tab with pliers and I could never get it to go through. I ended up tearing out a chunk of rubber on one of the tabs. Saturday night I did some homework and it looks to me like the reproduction bumpers aren't made quite right. The "feathers" on the tab are too fat and they won't pull through the slot like an OE one will. I ordered a set of polyurethane bumpers that evening because I had nowhere near that trouble installing these bumpers on Sean's Camaro. Later, I ordered a set of NOS GM bumpers. When I get them all I will compare them to what I have and make a decision.
So moving forward I have:
1. Install upper control arm bumpers
2. Install zerks in lower ball joints
3. Grease front end
4. Install new sway bar bushings and sway bar link kits
5. Replace rear brake hose
6. Adjust rear brakes (shoes are adjusted too loose)
7. Bleed brakes
8. Install wheels/tires/hubcaps
9. Clean MAF as described above (might do that this week one night after work)
10. Bed new brake pads
11. Check alignment - I went back with all the same shims and didn't change any of the steering linkage so it should be pretty close
Depending on how all that turns out, I'll take it from there. It needed upper control arm bushings more than anything. The rubber was actually backing out of the front upper bushing on the Passenger side. I had to get ugly with it with a screwdriver so I could get a wrench on the front nut securing the upper shaft. The front pads were at about 50% but I think they were probably pretty cheap. They didn't have wear sensors on the inner pads. They were riveted and I didn't like how they were biting. For $300 I replaced it all. Now I should be done with the front end on the car for a long time.
I'm still getting a faint smell of fuel while working on or being around the car. I'm pretty sure the odor is coming from the back at this point. I'm thinking the hose from the tank to the steel vent line on the frame may have rotted off. It was completely rotten at the engine end of the line. I'm thinking the tank is just venting to the atmosphere and that's what I'm smelling. The car has some surface rust on the bottom of the trunk pan back there. I knew about it when I bought the car. I guess it is a result of the car being close to the coast all those years in Tampa. I think I'm going to drop the tank to look for the source of the fuel smell and treat the rusty area while it is out.
That's if for now friends. Thanks for following along.
Jared