Wrote Friday off and today is trying to write me off. Did manage to head out to the welding deck for a couple of hours to finish my latest shop project
This is my new and latest floor jack, a 3 ton Big Red unit. Just before I went south for my micro Vay-Kay, they came on deal and were still available at the sale price when I got back. The store actually still had a few left in the back and drug this one out for me. Hefty suc*** at around 50-60 lbs but it is a 3 Ton lift which is a lot better than the one it is to replace. The only thing that I was not impressed with was the size of the cradle and the height of the teeth. So.........
I came up with this...........
The side rails were made from 1-1/2 inch x 1/8th angle iron and the rest of the floor for it was 1/8 flat plate. The end tabs are the sectioned out pieces from the 2 pairs of long arm vice grips that I modified for length to enable them to position and clamp a section of fender more precisely. Not overly visible but there anyway at the back of the welding deck is a cookie tray that is the recipient of surplus bits and pieces that have no immediate purpose but remain interesting just in case
A shot of the tray and the sections of 2 by that it supports. They are physically attached to each other using deck screws. The screws allow me to dismantle the stack and repurpose the layers if need be.
A close up of the stack to give you some idea of how much spread/support it is designed to provide.
In order to locate, secure, and keep the tray from moving around on the jack's lift pad, I came with with idea of using a short section of pipe. A fast phone call over to my buddy's place and some digging around, plus a trip to the dry saw netted me this 1/2 inch wide piece of 1/4 inch thick, 4 inch dia internal pipe; suitably nasty and rusted mostly because it probably came out of the outside rack behind his shop which is also home to various varmints including feral cats.
The choice of the 4 inch internal dimension was not accidental. A fast measurement of the jack pad gave me a width of just under 4 inches. From the top of the teeth to the arm is about 3/4 inch so getting it cut to the half inch figure lets the tray float on the pad and not get jammed or frozen by the arm.
And here sits the tray, comfortably located on the lift pad. It spins around quite easily and the end brackets keeo the wooden insert in place so it can't slide out during a lift and cause problems
And the final construct. The stack fits snugly but not tightly inside the walls of the tray so that it can be removed as needed. In this picture you can see that the tray has been rotated out of alignment with the lifting arm but the tray and its contents are linearly central in terms of their location on the pad. The monosyllable translation for that is that everything is in a vertical line that, if visible, would go right through the pivot point for the lift pad. Keeping the weight to be lifted as in line with the jack as is possible is the goal here and I think I may have gotten close. I personally don 't smoke cigars so no help there. The only modification that might help the cause would be to remove the pad completely and substitute a bolt or stud the same diameter that would then be welded into the center of the pocket. I am not inclined to go with that idea simply because it reduces the stablility of the fixture to just whatever the bolt can provide and to get the rotation to surive, there would need to be spacers and shims fabricated to raise the tray up to an appropriate height. That is taking something simple and over engineering it for no real practical gain.
So one of the things that I had to deal with to complete my 700R4 ATF pan swap was that the aluminum pan had both thicker walls and thicker gasket rails. This meant that the OEM bolts could not be re-used as they were both too short and the heads crashed against the pan walls.
My solution was to visit the ARP site and see what they had to offer. In so doing I learned that they do not offer a direct bolt kit for what I was doing. But they did offer blister packs of bolts in various lengths and head options so, based on nothing more than actual availablity, I went with what you see above, 8mm x 1.25 thread pitch x 20mm long. There is no SAE matching variant but the length comes in at about 7/8 inch which was perfect, giving an equal amount of bolt in the flange and in the case. The factory manual quotes the torque value in either inch/lbs or N/m and I do happen to have that type of torque wrench in the downstairs master box so they managed to be given the correct torque into the bargain. For the gasket I went with cork/cork composite and doused it liberally with Perma-Tex spray a gasket; multiple coats to make sure the gasket would seal as expected. For those who might suggest alternative methods, I can only point out that when I dropped the factory pan that I had originally installed using Spray a Gasket, and which never leaked for the whole time it was resident, it can out intact! No residue or cork bits left on the gasket rail. Just to be sure I did wipe down the rail with CFC free Brake clean and then wiped it again with a clean dry cloth.
At this point the new pan is in and waiting to be filled. That is on hold because I now have to drop the crossmember because I need to finish off the relief that I had to cut in it to get to the rear row of bolts. The stock pan clearance was tight but manageable, the aluminum pan eliminated the space completely. Not going to get into what I had to do to get the necessary clearance back but I am not going to be real happy about it until I can put the member on the bench and clean up my surgery.
And that about sums up the last few days of this week.
Nick