jiho said:
However stiff polyurethane may be, it's a lot spongier than metal.
That's the problem, poly forces the metal to have to twist more. The factory rubber bushings in the lower control arms accommodate this rotation/twist by design, poly bushings force the lower control arms to twist more. Tubular or boxed control arms - with poly bushings - force the LCA mounting brackets on the chassis and axle to bend. In other words the poly bushings bind, forcing the metal to twist instead of the rubber compressing.
Through deformation, rubber bushings allow a large range of angular motion along a primary axis of rotation. Some bushings pivot only along the primary axis, others like 4 link LCA bushings along two or more axis through compression. Nearly incompressible, polyurethane binds along any secondary axis making it a poor choice for a 4 link suspension. The engineers that design these cars employ rubber bushings because deflection is required in most locations. This is why you need either rubber bushings or some form of roto-joint.
Poly will cold-flow, meaning it will deform under pressure and not return to normal, as it lacks the elasticity of the rubber bushings. Over time, they will loosen and then rattle. Check out the shape of your swaybar's poly end-link bushings after only a few months. This cold-flow issue can also lead to alignment problems on the front control arms, as the bushings deform.