500 Caddy/Monte Clip into El Camino

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Re: 500 Caddy into El Camino

I’ve mostly been sorting out wiring and plumbing the last couple of weeks. Besides the factory wiring that came out of the Monte Carlo parts car I added factory wiring for the cruise control and delay wipers that were the 2 options the Monte didn’t have. I also built an additional harness to add the circuits I needed for the aftermarket AC, Tach, electric choke, additional idiot light, electric kickdown for the TH 400 and electric fuel pump. Then there was the security system and stereo wiring. The factory wiring from the SB Monte could have stood to be a couple of inches longer to lay nicer around the passenger side valve cover, but I can live with it. The biggest time eaters have been a couple of bad circuits in the factory harness I had to track down and I’m currently fighting a couple of non working gauges.

As I got most of the electrical straightened out (still trying to get the oil pressure and gas gauge to work). I decided to give myself a Christmas present yesterday and take the El Camino on its maiden test drive.

I made it about 1/2 mile taking it real easy just checking the way the trans sifted and listening for any strange noises etc, slowed down to turn a corner and there was a slight pop and a whining sound and it felt like the transmission went away. You could feel it try to pull a very little bit in low and reverse (it would move the truck on level ground, but would not make even a slight grade.

I was able to get a hold of a friend of mine and we towed it back to the shop. I was about ready to move it into the shop when my friend looked under it and told me the drive shaft was turning, but the wheels weren't!!!!!

I've blown up enough rear ends over the years to know the catastrophic sounds that normally accompany it and other than the whining there were no big bangs, grinding or other associated sounds.

On the bright at least I didn’t pull the transmission out to find there was nothing the matter with it LOL.

Anyway I got the 3rd member out of the 9” and took the traction loc apart. Other than the clutches being smoked I really didn’t see any damage or problems, so my initial thoughts were at some point someone had put in an axel that was long enough to engage the clutch hub, but not too short to go into the side gear and that it probably worked ok with an open carrier but not the POSI (it was a hub to hub 59 Ford wagon rear so who knows what it had been thru in 40 years). It was the only explanation for it not acting like an open rear end and getting me home.

I discovered the real problem this morning when I went to assemble the 3rd member so I could start measuring the axels. The guy who had put the traction loc together had used a 31 spline side gear instead of a 28 spline (basically all the power was being sent thru the clutches instead on the side gear). Anyway I have a new side gear and new set of clutches coming so I can get it back together and try it again.

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Re: 500 Caddy into El Camino

ya that would really suck if you took the trans out just to find out it wasnt what was wrong with it.
 
Re: 500 Caddy into El Camino

Yeah, I can't tell you how pissed I would have been if I had pulled the TH400 out only to find that wasn't the problem :x

As it is it's s reasonably simple fix (that I shouldn't have to be doing) but at least it's better than pulling the transmission. Parts should be here in a week or 10 days, hopefully by then I can have the rest of the little things done.
 
Re: 500 Caddy into El Camino

I just seen this post.

What an awesome project!!!!!!!

I love it!!!


Great job!!!!!!!
 
Re: 500 Caddy into El Camino

The new side gear along with a new set of clutches for it are here now but after some consideration I decided to go ahead and order a new heavier duty 4 pinion Trac-Lock unit for the El Camino and use the 2 pinion unit on a 64 Ford project I have. The new carrier should be in (hopefully) tomorrow or Tuesday so maybe next weekend I can try the road test again.

I did get a not so good picture of the truck outside before it went into the shop so I could pull the third member out.


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Re: 500 Caddy into El Camino

thats lookin BAD *ss! keep it up!
 
Re: 500 Caddy into El Camino

It lives, I got the got the rear end in on Saturday and had it aligned today, so now it’s putting break in miles on it (and finishing up a couple of little things like the AC lines and buffing the paint.

It runs great.........tempting as it is I’ve managed not to really romp on it until a get a few more break in miles on it.

It has turned out really well, it drives very nice with the F41 suspension and steering gear and the interior is very comfortable. All in all it’s a swap I’m glad I did.

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