Re: First carb rebuild....fail
Adam, forget about the jets and all that. They only flow fuel on demand, based on vacuum from the engine. The overflowing fuel can only be from the fuel pump pressure, the needle/seat, and the float. The pump sends in fuel, the float opens the needle/seat so the bowl will fill, and then shuts it off at the pre-determined level. That's it. You are on the right track using an electric pump to fill the bowl and see what is up. Something is wrong, could even be a cracked casting, but I'm glad you are on a mission to find out what.
Adam, forget about the jets and all that. They only flow fuel on demand, based on vacuum from the engine. The overflowing fuel can only be from the fuel pump pressure, the needle/seat, and the float. The pump sends in fuel, the float opens the needle/seat so the bowl will fill, and then shuts it off at the pre-determined level. That's it. You are on the right track using an electric pump to fill the bowl and see what is up. Something is wrong, could even be a cracked casting, but I'm glad you are on a mission to find out what.