Fair enough. Boxing the frame probably does nothing for most of the people interested, but my thoughts on making it better without any particular requirements in mind would be minimizing fatigue and potential cracks/other failures. We know that the factory welds are often poor and sometimes missing in places, and boxing would certainly help to remedy those issues as well as aid the handling and ride characteristics like you mentioned.I'm just a skeptic that boxing the frame does much for you. Is the stock unboxed frame flexible? Sure, but what does make it stiffer do for you? Handling? Better ride? I just don't see a strong case to box it besides 'I'm making it better'. What's the problem with the existing frame and why are you trying to make it better?
I'm not a huge fan of taking the frame without the body on it and showing how it bends. It's like the classic shoe box without a lid problem. Of course the frame (bottom of the shoe box) is flexible, you don't have the body (the lid) on top. I see boxing the frame like laying another sheet of cardboard in the bottom of the bottom half of the shoe box. It helps, sure, but not much.
Can a cage be dangerous without a helmet? Sure, but it depends what you want to do for the car. My turd runs low 11's and I don't have a cage because I agree, a cage makes getting into the back seat harder and I don't want to cut the thing up to fit a jungle gym. I also autocross the car and street drive it a lot, but I haven't experienced a use case where I have thought that boxing the frame would benefit anything.
I did weld in some trick chassis UCA and LCA rear bracing because on hard launches I could see the rear end oscillating forward and back in the chassis on slow-motion launches.
I'm sure the car twists a bit on turns when I am aggressively autocrossing it, but the car can outperform my driving skills without any boxed frame so again, just don't see the point.
I'm not saying boxing the frame is wrong, I just haven't experienced a case where it would make my 550hp high 10 second capable, drive on power tour, autocross capable setup better.
Chassis flex, mostly.I'm just a skeptic that boxing the frame does much for you. Is the stock unboxed frame flexible? Sure, but what does make it stiffer do for you? Handling? Better ride? I just don't see a strong case to box it besides 'I'm making it better'. What's the problem with the existing frame and why are you trying to make it better?
I'm not a huge fan of taking the frame without the body on it and showing how it bends. It's like the classic shoe box without a lid problem. Of course the frame (bottom of the shoe box) is flexible, you don't have the body (the lid) on top. I see boxing the frame like laying another sheet of cardboard in the bottom of the bottom half of the shoe box. It helps, sure, but not much.
Can a cage be dangerous without a helmet? Sure, but it depends what you want to do for the car. My turd runs low 11's and I don't have a cage because I agree, a cage makes getting into the back seat harder and I don't want to cut the thing up to fit a jungle gym. I also autocross the car and street drive it a lot, but I haven't experienced a use case where I have thought that boxing the frame would benefit anything.
I did weld in some trick chassis UCA and LCA rear bracing because on hard launches I could see the rear end oscillating forward and back in the chassis on slow-motion launches.
I'm sure the car twists a bit on turns when I am aggressively autocrossing it, but the car can outperform my driving skills without any boxed frame so again, just don't see the point.
I'm not saying boxing the frame is wrong, I just haven't experienced a case where it would make my 550hp high 10 second capable, drive on power tour, autocross capable setup better.
As someone who is known to be mouthy I'll go ahead and let you know that you're a bit out of line. You're being disrespectful to established members of a community that you've asked for help, and said members have proven their intelligence many times over whereas you're acting like a punk because you want to flex your new knowledge. It appears that you came here expecting people to agree with you and pat your back saying "Good idea, son" but got angry when it didn't happen.funny you ask for proof.....where's his?
My question isn't if strengthening the frame is/isn't worth it, I agree boxing the frame can be helpful, I question if the hellwig boxing kit is achieving the results people want.
The product doesn't have to work, it just has to sell. Is it confirmation bias by people that spent the time welding it in saying yeah it worked, or am I biased against it because I just don't see it doing much, possibly.
My concern is that boxing the frame (in the way I see the hellwig kit is welded in) isn't strengthening the frame (in my eyes) in a plane where you want.
The failure people see from B pillars or whatever cracking is torsional, the chassis can twist from the front axle centerline relative to the rear axle centerline. The 'weakness' in the frame is (in my eyes) mostly in the front and rear crossmembers allowing the long pieces of the frame to twist relative t each other. The boxing kit is making the long runs of the frame stronger, sure. Let's assume they are PERFECTLY straight and never bend. If you have 2 really strong frame members connected together with wet noodles, the frame pieces are still going to bend relative to each other.
Boxing the frame makes the frame stronger in lateral loads, like side impacts, or vertical loads, like if you are dukes of hazard jumping the car.
But, in a frame torsional case (turning a corner with a lot of load on one side of the car or launching hard), or a frame planar bending case (say you hit the brakes hard and one tire locks up and the other doesn't) where I see people wanting more strength, you still rely a lot on the front and rear crossmembers to hold the long runs of the frame square relative to each other.
I do believe a kit like this does increase the frame rigidity. It's putting structural reinforcement off the frame surface and making a more effective geometric/force stiffening shape.
Maybe I just expect that if I take the time to weld in weight that it provides significant improvement. Does welding the boxing kit in do something, sure. Is it 5-25% better, possibly. But I see a 25.3 style floor kit doing 50-150% improvement.
"Sir, we decided to remove our frame kit from the market"....."Why?''......81Cutlass on the gbody forum says it doesn't do anything"....."Does he have any experience in frame strengthening?"....."Well, no"......"Then why would anyone listen to what he has to say?''....."Well, he has some assumptions........🤣
Ah, I got you now.My question isn't if strengthening the frame is/isn't worth it, I agree boxing the frame can be helpful, I question if the hellwig boxing kit is achieving the results people want.
The product doesn't have to work, it just has to sell. Is it confirmation bias by people that spent the time welding it in saying yeah it worked, or am I biased against it because I just don't see it doing much, possibly.
My concern is that boxing the frame (in the way I see the hellwig kit is welded in) isn't strengthening the frame (in my eyes) in a plane where you want.
The failure people see from B pillars or whatever cracking is torsional, the chassis can twist from the front axle centerline relative to the rear axle centerline. The 'weakness' in the frame is (in my eyes) mostly in the front and rear crossmembers allowing the long pieces of the frame to twist relative t each other. The boxing kit is making the long runs of the frame stronger, sure. Let's assume they are PERFRECTLY straight and never bend. If you have 2 really strong frame members connected together with wet noodles, the frame pieces are still going to bend relative to each other.
Boxing the frame makes the frame stronger in lateral loads, like side impacts, or vertical loads, like if you are dukes of hazard jumping the car.
But, in a frame torsional case (turning a corner with a lot of load on one side of the car or launching hard), or a frame planar bending case (say you hit the brakes hard and one tire locks up and the other doesn't) where I see people wanting more strength, you still rely a lot on the front and rear crossmembers to hold the long runs of the frame square relative to each other.
I do believe a kit like this does increase the frame rigidity. It's putting structural reinforcement off the frame surface and making a more effective geometric/force stiffening shape.
Maybe I just expect that if I take the time to weld in weight that it provides significant improvement. Does welding the boxing kit in do something, sure. Is it 5-25% better, possibly. But I see a 25.3 style floor kit doing 50-150% improvement.
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