I’ve always thought I’d like to try to coat the factory headliner pressed board backing with fiberglass resin. That would make a nice smooth surface for the adhesive to bond to rather than flakey board.
I've been considering the same thing. Mine for my project was mostly there's just snapped a bit at some of the corners - or at least it was until an avalanche of snow off my roof crushed my parts storage shed. Haven't got in there yet to do a damage assessment - it's full of snow 🙂 But I thought I could do exactly as you're thinking. Use fiberglass resin to bond the pieces back together and reinforce the whole headliner a bit