Ah thanks guys.....you give me too much credit. My dad can do this stuff bilndfolded while sleep walking. Me on the other hand, I'm just too stubborn or stuipd to quit beating my head on the wall. Seriously this is only my 4th complete paint job, it is all about the sweat for us mortals.
Jack, I was much closer to my dad's shop then. I used his english wheel and then a bead roller to make a lip that fit into the ledge. I drilled holes into the lip and "plug welded" it in place. I don't remember if it was 16 or 18 ga, but with the contour it was plenty stiff. I also used kitty hair for the first coat of mud and tried to seal it on the back as best as I could...and weld through primer on the back too
One word of warning on the gate, I have had a b*tch of a time getting the latches and rubbers and all to allign and the glass to latch. I suspect I got it too hot while welding and caused it to draw. It was painted before I noticed....FYI
Jack, I was much closer to my dad's shop then. I used his english wheel and then a bead roller to make a lip that fit into the ledge. I drilled holes into the lip and "plug welded" it in place. I don't remember if it was 16 or 18 ga, but with the contour it was plenty stiff. I also used kitty hair for the first coat of mud and tried to seal it on the back as best as I could...and weld through primer on the back too
One word of warning on the gate, I have had a b*tch of a time getting the latches and rubbers and all to allign and the glass to latch. I suspect I got it too hot while welding and caused it to draw. It was painted before I noticed....FYI