Had a pretty busy week trying to get the rad in and flanged up.
I've been fighting with making the rad support for the sweet, custom cookie sheet rad shroud. I had some aluminum leftover from the cut outside for the fan so I tried them, but I didn't really feel they were going to last. It was just too thin.
Then I tried some 4" wide 14ga aluminum and it was a giant pain to get to bend in my vice. I got one side ok looking but I couldn't get the two bends for the front close enough together to be tight to the rad.
I ended up getting a vice jaw brake set and switching to 1 1/4" 14ga aluminum flat bar. It bent much nicer, held its shape well and wasnt a complete disaster to bend. Made tops and bottom brackets to hold the shroud in.
I cut up the factory truck upper hose I was using to fit the new outlet location for now, not super happy with it but it functional.
Fired her back up and bleed the air back out.
First test was good. Sitting at an idle it holds 186f with the fans on. Already a 10 degree improvement. Fans are pretty quiet, compared to the junkyard mustang fan it had. I HIGHLY doubt they are close to the 2000cfm advertised on Amazon, but they move way more air than before.
After I was satisfied with that I ripped out the main engine harness.
Time for some moving around.
Once laid out on the buick work bench I made. a plan for the flex sensor wiring and locations of the boost control solenoid. I moved some stuff on the harness to better suit my configuration and tapped into the 5v and sensor ground for the flex sensor.
The harness is back in, it's running again but the content sensor isnt reading right. I may have swapped the power and signal lines by accident when I wired it. I hope anyway. I'm off tomorrow so I will find out.
At least the E85 I found here is a win. Tested out the content test bottle I got off Amazon.
So finish off the flex diagnosis, mount and wire the boost solenoid, fab up an air filter solution and a waste gate piping re-do for tomorrow. should have some ethanol testing to do friday. 😃
Oh ya, swap the rear diff in the girlfriend's Infiniti QX60 tomorrow too. Should be fun.