So back a number of pages ago I posted a pic or two of some work I was doing on a vintage Indian fender to return it back to the stock length and curve.
So what you see here is the finished overall new length, plus the initial curve that I cut and shaped for the front leading edge. I think I mentioned that the material used for this was not new metal. The top surface was harvested from a cab panel that had been removed from my S-10 as part of the repairs done to the passenger side back cab corner. The edges on it were rotten but the central surface was still in decent shape, plus which it measured out for thickness at .05 which was only a thou under the .06 that the recipient fender was made from. Close enough to do business, sez I.
The side panel blanks that I fabricated came from the remanents of the S-10 front bumper that found had self destructed/committed suicide during the spring. After poking through the scraps I managed to come up with a length from which I could cut two sections which I could then shape to match the curve of the side edges on the top face. Only concern was that I had to get them right the first time as I had only the one strip from which to salvage them; nothing else was left. The results, I suppose, speak for themselves.
And a couple of close up shots of the new leading edge. This may not be its final shape as, as you can see, there is a marker line laid out on the side wall that rises at an angle to intersect with the front edge about half way up the existing curve. The point of this is to thin out the edge and make it less blunt and blocky looking. The current shape is a mirror image of the trailing edge at the bottom of the fender. it became the edge from which i could create a cardboard template to use to create the new edge at the front. Easy peasy way to create either a starting point from which to move forward, or to leave as is. Why as is?
Simply because all this is getting done without the benefit of pictures or drawings of what that fender actually looks like. They are not exactly plentiful on the ground and the ones I have come across have mostly lost that same fender tip/section at one point or another in the past. Any damage inflicted on the fender tip usually got repaired by amputating the crumpled metal and taking a file to the new edge to make it look presentable. These were war era parts and no priority existed for the factory to fabricate or supply parts to the civilian market. The military got it all.
Anyway, some progress. Still have to do some metal working on the surfaces and finish dressing the welds on the inner seams. I have to be careful; i blew up another Dremel 3000 the day before Christmas Eve, and that makes two of them that have died for my art. Seems the culprit might be the field winding leads where they get set into the towers that accept the brush housing. Those wires are finer than cat hair and vibration can break them. Not worth buying new fields as a whole motor is only a bit over a C-note. Going to try the 4000 series motor this time as it is heavier at 1.6 volts to what the 3000 was rated at and doesn't come with all the extra garbage that the 4300 seems doomed to wear. (Personally I don't need cute little lights that can't be removed because the switch is a permanent part of the shell/housing)
If tomorrow is half decent, I will wend my way back to the shop and do a little more metal work, and possibly decide whether "to clip, or not to clip" Questions, questions, always the questions.
Oh yeah, for the G-Body men, that A pillar dissection is on hold until my Steck panel separating tool comes in. i did get the plug welds cut away, and blew up about every plug weld cutter that I had doing it; GM did not shirk when it came to jamming plug welds in tight and nasty locations. So there is that, plus the portable vise needs some dental work done to its track cleats to build them up.
I go back in for the balance of the week post New Years and after that remains to be seem; no shift notice posted yet. The weather seems inclined to be cooperative so......................
Nick